Manitou TMM 20 K ST5 S1 - Adjust; Front Headlights (OPTION); Replace; Wheels

REPLACE Wheels
For this operation, we recommend using the hydraulic jack (MANITOU Part No.: 505507) and the safety strut (MANITOU Part
No.: 554772).
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IMPORTANT
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In the event of a wheel being changed on the public highway, secure the lift truck vicinity:
- Stop the lift truck, if possible on firm, level ground.
- Stop the lift truck (1-OPERATING AND SAFETY INSTRUCTIONS: OPERATING INSTRUCTIONS UNLADEN AND LADEN).
- Switch on the hazard warning lights.
FRONT WHEEL
- Wedge the lift truck in both directions on the wheel opposite the wheel to be changed.
- Undo the nuts of the wheel to be changed until they can be removed easily.
- Place the jack.
- Lower the stabilisers.
- Completely unscrew the wheel nuts and remove them.
- Free the wheel by reciprocating movements and roll it to the side.
- Slip the new wheel on the wheel hub.
- Hand-tighten the nuts, grease them if necessary.
- Raise the stabilisers and remove the wedge.
- Tighten the wheel nuts using a torque wrench (2000H-ROUTINE SERVICING - EVERY 2,000 HOURS OF SERVICE OR
4 YEARS) for the tightening torque.
REAR WHEEL
- Immobilise the front wheels of the lift truck in both directions.
- Undo the nuts of the wheel to be changed until they can be removed easily.
- Place the jack under the rear pivot.
- Raise the wheel until it is clear of the ground and insert safety blocks.
- Completely unscrew the wheel nuts and remove them.
- Free the wheel by reciprocating movements and roll it to the side.
- Slip the new wheel on the wheel hub.
- Hand-tighten the nuts, grease them if necessary.
- Remove the safety wedges and lower the lift truck with the jack.
- Tighten the wheel nuts using a torque wrench (2000H-ROUTINE SERVICING - EVERY 2,000 HOURS OF SERVICE OR 4
YEARS) for the tightening torque.
ADJUST Front headlights (OPTION)
RECOMMENDED SETTING
(as per standard ECE-76/756 76/761 ECE20)
Adjustment of -2% of the dipped beam harness relative to the
horizontal axis of the headlight.
ADJUSTMENT PROCEDURE
- Place the unladen lift truck in the transport position and
perpendicular to a white wall on flat, level ground.
- Check the tyre pressures (2-DESCRIPTION: TYRES).
- Put the forward/reverse selector in neutral.
CALCULATING THE HEIGHT OF THE DIPPED BEAM (H2)
• h1 = Height of the dipped beam in relation to the ground.
• h2 = Height of the adjusted beam.
• l = Distance between the dipped beam and the white wall.
h1
l
h2
+%
-%
-
2
%
h2 = h1 - (l x 2 / 100)
h1
3 - 33
647737 M1 (A102020) TMM ... ST5 S1