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Marconi LORAIN RHM800E50 User Manual

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LORAIN@
MODEL
RHMSOOE50
RECTIFIER
SPEC. NO. 548502500
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Marconi LORAIN RHM800E50 Specifications

General IconGeneral
BrandMarconi
ModelLORAIN RHM800E50
CategoryIndustrial Electrical
LanguageEnglish

Summary

MARCONI COMMUNICATIONS INC. TERMS AND CONDITIONS OF SALE

Order Acceptance, Pricing, and Payment

Covers order acceptance, pricing, payment terms, and taxes.

Product Handling, Substitutions, and Changes

Details product handling, substitutions, order changes, and cancellation policies.

MARCONI COMMUNICATIONS INC. TERMS AND CONDITIONS

Warranty, Liability, and Indemnity

Outlines product warranties, limitations of liability, and indemnity clauses.

Legal and Administrative Clauses

Covers insurance, software license, governing law, and assignability.

LORAIN RECTIFIER INSTALLER'S NOTES AND ADDENDA

Voltage Sensing and Temperature Module Connections

Guidance on connecting voltage sensing and temperature module leads.

Shutdown Safety Caution

Safety warning to turn off rectifiers before removing leads.

RECTIFIER PREPARATION FOR SHUTDOWN

Manual Overview and Safety Procedures

Manual covers testing, adjustment, maintenance; safety for critical loads.

RECTIFIER SPECIFICATIONS - GENERAL AND OUTPUT RATINGS

General Rectifier Description

Rectifier powers load and charges battery in positive grounded systems.

Output Ratings Overview

Details voltage, regulation, filtering, and current ratings.

RECTIFIER SPECIFICATIONS - INPUT RATINGS AND FEATURES

Input Voltage and Data

Specifies nominal voltage, frequency, and typical input data.

Standard Features List

Lists features like power circuit, input protection, efficiency, and displacement factor.

RECTIFIER SPECIFICATIONS - PROTECTION AND ALARMS

Output Protection Mechanisms

Details current limiting, short circuit, and overvoltage shutdown.

Remote Sensing and Alarm Functions

Describes remote sensing and various alarm conditions.

RECTIFIER TEST APPARATUS

Required Tools and Equipment List

Lists tools and test equipment for manual procedures.

RECTIFIER INSTALLATION GUIDELINES

Placement, Wiring, and Ventilation

Guidance on placement, wiring, mounting, and ventilation requirements.

RECTIFIER ELECTRICAL CONNECTIONS AND SAFETY

Input, Output, and Ground Connections

Connecting AC input, DC output, and earth ground terminals.

Electrical Shock Hazard Warning

Warning about severe electrical shock hazard from AC voltage.

RECTIFIER TERMINAL CONNECTIONS

Voltage Sensing, Load Sharing, and Control

Connecting for voltage sensing, load sharing, and remote equalize control.

Rectifier Fail Alarm Logic

Explanation of rectifier fail alarm conditions and signals.

RECTIFIER OPERATION - CONTROLS AND MODES

Starting, Stopping, and Indicators

Procedures for starting, stopping, and understanding controls and indicators.

Charging Modes and Shutdowns

Describes float/equalize modes and automatic shutdown triggers.

RECTIFIER INDICATORS AND FEATURES

Alarm Indicators Overview

Explains indicators for voltage, current, fuse, and fan failure alarms.

Metering and Charging Mode Indications

Describes meters and float/equalize charging mode indications.

INITIAL RECTIFIER STARTUP AND CHECKOUT

Pre-Startup Preparation and Safety

Steps for preparing the rectifier before initial startup.

Startup Procedure and Warnings

Detailed steps for safely starting the rectifier for the first time.

RECTIFIER INITIAL STARTUP PROCEDURE

Connecting Reference Leads and AC Input

Steps for connecting remote sensing leads and powering up AC input.

RECTIFIER OPERATION CONTROLS AND INDICATORS

Starting, Stopping, and Panel Controls

Procedures for starting, stopping, and front panel controls.

Indicator Lights Explanation

Explains POWER ON, High/Low Voltage, Low Current, Fuse, and Fan Failure indicators.

RECTIFIER INDICATOR DETAILS

High Voltage Alarm Indicator Details

Illuminates when output voltage exceeds high voltage alarm value.

Low Voltage Alarm Indicator Details

Illuminates when output voltage drops below low voltage alarm value.

Low Current, Fuse, and Fan Failure Indicators

Explains indicators for low current, fuse, and fan failure alarms.

RECTIFIER CHARGING MODES AND SHUTDOWN

Metering and Float Charging

Describes meters and float charging operation.

Equalize Charging Process

Explains the higher voltage for equalizing battery cells or fast recharge.

Automatic Rectifier Shutdown Triggers

Lists conditions leading to automatic shutdown.

RECTIFIER PROTECTION AND CIRCUIT FEATURES

Overvoltage Shutdown and Ripple Regulator

Describes overvoltage shutdown and ripple regulator circuits.

Batteryless Operation, Cooling, Fuses, and Cards

Covers batteryless operation, cooling system, fuses, and circuit cards.

RECTIFIER ADJUSTMENTS OVERVIEW

General Adjustment Information

Potentiometers are factory set; trained personnel should perform adjustments.

FLOAT VOLTAGE ADJUSTMENT PROCEDURE

Potentiometer for Float Voltage Setting

Accessible potentiometer to set the float output voltage.

Adjustment Safety Warning

Adjustments should only be attempted by trained service personnel.

EQUALIZE VOLTAGE ADJUSTMENT PROCEDURE

Potentiometer for Equalize Voltage Setting

Accessible potentiometer to set the equalize output voltage.

Voltage Adjustment Interdependency Note

Float voltage adjustment can affect equalize voltage.

CURRENT LIMIT AND LOW VOLTAGE ALARM ADJUSTMENT

Current Limit Adjustment Procedure

Potentiometer to set the current limit value for output.

Low Voltage Alarm Setting Procedure

Potentiometer to set the low voltage alarm trip point.

HIGH VOLTAGE ALARM AND LOW CURRENT ALARM ADJUSTMENT

High Voltage Alarm Setting Procedure

Potentiometer to set the high voltage alarm trip point.

Low Current Alarm Setting Procedure

Potentiometer to set the low current alarm trip point.

Hazardous Voltage Safety Warning

Exercise caution due to hazardous DC voltage during adjustment.

OVERVOLTAGE SHUTDOWN AND LOAD SHARING ADJUSTMENT

Overvoltage Shutdown Limit Setting

Potentiometer to set the overvoltage shutdown limit.

Load Sharing Adjustment Procedure

Adjusting load sharing for proportional output in parallel rectifiers.

RIPPLE REGULATOR ADJUSTMENT PROCEDURE

Ripple Current Adjustment Procedure

Adjusts ripple current to reduce output voltage.

Ripple Regulator Safety Warning

Warning about hazardous AC voltage during the procedure.

RECTIFIER CIRCUIT DESCRIPTION - OVERVIEW

General Circuit Function

Rectifier provides regulated DC power from AC for load and battery charging.

AC Input Circuitry

Describes AC power input via contactor and transformer.

RECTIFIER POWER AND REGULATION CIRCUITS

Power Supply Assembly PSA-A8 Function

Provides ±12 VDC for Regulator and Alarm Card A7.

Power Circuit Operation

Explains the six-phase rectifier using diodes and thyristors.

Voltage and Current Regulation

Controls output voltage and current using integrated circuitry.

SENSING, PHASE CONTROL, AND WALK-IN CIRCUITS

Current Sensing and Regulation

Senses output current and manages current regulation.

Pulse Generation and Phase Control

Generates thyristor firing pulses based on regulator signals.

WALK-IN AND LOAD SHARING CIRCUITS

Current Walk-in Circuit Function

Prevents rapid initial load application with a timed delay.

Negative Load Sharing Circuit Operation

Allows proportional load sharing with other rectifiers.

RECTIFIER ALARM CIRCUITS

Low Current, High/Low Voltage Alarms

Describes alarms for low current and voltage deviations.

Overvoltage Shutdown and Alarm Logic

Monitors output voltage and explains shutdown and alarm logic.

RECTIFIER PROTECTION AND SENSING CIRCUITS

Ripple Regulator, Fuse Alarm, and Temperature Sensing

Details ripple regulator, fuse alarm, and temperature sensing circuits.

RECTIFIER TROUBLESHOOTING GUIDE

General Troubleshooting and Safety

General approach, fault isolation chart use, and safety precautions.

TROUBLESHOOTING PRECAUTIONS AND REPAIR

Testing Equipment Safety

Safety precautions for using test equipment.

Repair and Replacement Guidelines

General guidance for repairs and replacements.

FAULT LOCALIZATION AND INSPECTION

Replacing Faulty Circuit Cards and Visual Inspection

Guidance on replacing cards and visual inspection for faults.

Utilizing Test Procedures

Guidance on using test procedures to check components and signals.

FAULT ISOLATION CHART - SHEET 1

Troubleshooting Flow Diagram Part 1

Flow chart for diagnosing rectifier issues.

FAULT ISOLATION CHART - SHEET 2

Troubleshooting Flow Diagram Part 2

Continuation of the rectifier troubleshooting flow chart.

FAULT ISOLATION CHART - SHEET 3

Troubleshooting Flow Diagram Part 3

Final part of the rectifier troubleshooting flow chart.

TEST PROCEDURES OVERVIEW

Semiconductor Identification Outlines

Outlines for diodes and thyristors to aid identification.

Referenced Test Procedures

Procedures referenced on the fault isolation chart for diagnostics.

COMPONENT TESTING PROCEDURES

Capacitor, Diode, and Continuity Tests

Procedures for testing capacitors, diodes, and reference lead continuity.

THYRISTOR GATE PULSE TESTING

Checking Regulator and Alarm Card Gate Outputs

Checking gating outputs from Regulator and Alarm Circuit Card A7.

High Voltage Safety During Testing

High voltage safety warning during the procedure.

FIRING CIRCUIT GATE PULSE TESTING

Checking Firing Circuit Card Gate Outputs

Checking gating outputs from firing circuit cards.

Ungrounded Oscilloscope Safety

Safety warning about using an ungrounded oscilloscope.

THYRISTOR AND LOAD SHARING TESTING

Thyristor Open/Shorted Condition Test

Checking thyristors for open or shorted conditions.

Load Sharing Circuit Operation Test

Checking the operation of the load sharing circuit.

LOAD SHARING RELATIONSHIPS AND STARTUP

Load Sharing Voltage Relationships

Table showing output voltage/load sharing voltage relationships.

Post-Repair Rectifier Startup Procedure

Procedure for starting rectifier after battery disconnection.

LOW BATTERY RESTART TEST PROCEDURE

Restarting Rectifier After AC Failure

Procedure to restart rectifier after prolonged AC failure.

Input Contactor AC Voltage Safety

Warning about AC voltage at input contactor K2.

MODEL DATA AND SPECIFICATION NOTES

Power Data Sheet Reference

Power Data Sheet contains input/output ratings and dimensions.

Specification Notes

Notes on parameters guaranteed by design and not production tested.

RECTIFIER ENVIRONMENTAL RATINGS

Operating Temperature, Humidity, and Altitude

Specifies operating temperature, humidity, and altitude limits.

Heat Dissipation and Accessories

States heat dissipation and notes unavailability of accessories.

Miscellaneous References

Lists schematic, wiring diagram, and instructions references.

RECTIFIER MOUNTING AND FEATURES

Mounting, Output Disconnect, and Alarms

Covers mounting, output disconnect, phase loss alarm, and restart circuit.

Auxiliary Power Terminals and Ratings

Terminals for external DC supply and environmental ratings.

RECTIFIER DIMENSIONS

Dimensional Views and Notes

Diagrams showing front, side, top, and bottom views with dimensions and notes.

INSTALLER'S CONNECTIONS DIAGRAM

AC Input, DC Output, and Ground Connections

Diagram for connecting AC input, DC output, and earth ground terminals.

Auxiliary Power and Alarm/Control Terminal Maps

Diagrams for auxiliary power and alarm/control terminal connections.

INSTALLER'S INFORMATION NOTES - TERMINALS

AC Input, DC Output, and Ground Terminal Notes

Notes on terminal capacity, type, torque, wire size for AC input, DC output, and ground.

Alarm/Control Terminal Notes

Notes on alarm/control terminal capacity, type, torque, and wire size.

INSTALLER'S INFORMATION NOTES - WIRING AND ALARMS

Wire Sizing, Remote Sensing, and Load Sharing

Guidance on wire sizing, remote sensing, and load sharing connections.

Alarm Indication and Control Logic

Rectifier status indications and alarm control logic.

Start/Stop and Voltmeter Connections

Terminals for starting, stopping, and voltmeter readings.

INSTALLER'S NOTES - PHASE SHIFT AND AUXILIARY POWER

Phase Shift for Distortion Reduction

Interchanging input phases to reduce distortion in parallel operation.

Auxiliary DC Power Supply Connection

Connecting auxiliary supply for automatic restart after AC power failure.

RECTIFIER WIRING DIAGRAM

Wiring Diagram Overview and Notes

Diagram showing all wiring connections with component information.

RECTIFIER SCHEMATIC DIAGRAMS - OVERVIEW

Component Lists for Schematics

Lists components used in the schematic diagrams.

CIRCUIT SCHEMATICS - FIRE CONTROL

SCR Fire Circuit Description

Describes the SFC SCR Fire Circuit function for firing SCRs.

CIRCUIT SCHEMATICS - FAN FAIL ALARM

Fan Fail Card Circuit Description

Describes the FAN FAIL CARD circuit function.

CIRCUIT SCHEMATICS - ALARM INTERFACE

Alarm Interface Circuit Description

Describes the ALARM INTERFACE circuit function.

CIRCUIT SCHEMATICS - REGULATOR AND ALARM

Regulator and Alarm Circuit Description

Describes the REGULATOR AND ALARM circuit function.

CIRCUIT SCHEMATICS - POWER SUPPLY

Power Supply Circuit Description

Describes the POWER SUPPLY circuit function.

CIRCUIT SCHEMATICS - RIPPLE REGULATOR

Ripple Regulator Circuit Description

Describes the RIPPLE REGULATOR circuit function.

RECTIFIER WIRING DIAGRAM - OVERVIEW

Pigtail Component Information

Component information for wiring diagram.

SCR Firing Circuit Wiring

Wiring for the SCR Firing Circuit.

MAIN RECTIFIER WIRING DIAGRAM

Wiring Diagram Details

Detailed diagram showing all wiring connections and component locations.

MARCONI COMMUNICATIONS SUPPORT CONTACTS

Technical Assistance and Service Numbers

Toll-free numbers for technical assistance, parts, depot repair, and training.

Help Desk Information and Procedures

Guidelines for calling the Help Desk and information required.

FIELD SUPPORT LOCATIONS AND SERVICES

Support Locations Across Regions

Lists field support locations in various US states, Canada, Mexico, and UK.

Additional Services Offered

Lists services like field service, depot repair, training, and test equipment.