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MARCOPOLO SENIOR G6 User Manual

MARCOPOLO SENIOR G6
142 pages
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Manual de Operação e Manutenção
Manual de Operación y Mantención / Operation and Maintenance Manual
SENIOR G6

Table of Contents

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MARCOPOLO SENIOR G6 Specifications

General IconGeneral
BrandMARCOPOLO
ModelSENIOR G6
CategoryBuses
LanguageEnglish

Summary

Introduction to the Manual

Warranty Terms and Conditions

Warranty Rules and Pre-Delivery Inspection

General rules and pre-delivery inspection for warranty.

Warranty Coverage Details

What MARCOPOLO S.A. guarantees for the bus body and its parts.

Warranty Validity Period

Details parts and their warranty periods, including natural wear and tear.

Warranty Expiration Conditions

Conditions under which the warranty ceases to be valid.

General Warranty Terms

General Warranty Terms and Limitations

General conditions and limitations of the warranty provided by MARCOPOLO.

Safety Rules for Vehicle Operation

Vehicle Specifications

Vehicle Identification

Information on how to identify the bus body using its number, model, and manufacture date.

External Dimensions

Provides external dimensions of the bus body, noting variations based on model.

Driver's Place

Dashboard Overview

Identification of dashboard components and controls.

Dashboard Control Switches

Identifies various buttons and switches on the driver's panel.

Driver's Seat Adjustments

Details adjustment mechanisms for Grammer and Isringhausen driver seats.

Assistant Driver's Seat and Collapsible Cushion

Details adjustments for the assistant driver's seat and collapsible cushion.

Driver's Place - Controls and Safety

Safety Belt Information

Information about the driver's 3-point retractable safety belt.

Fire Extinguisher Details

Details regarding the fire extinguisher, including maintenance.

Master Key Location and Importance

Location and importance of the master key for electrical systems.

Electric Central and Fuse Replacement

Location, precautions for electrical central, and fuse replacement procedure.

Electrical System Diagrams

Central Electrical System Diagram

Details the central electrical layout and fuse/relay functions.

Fuse and Relay Functions

Lists fuses and relays with their functions and amperage.

Electronic Destination System

Control Unit and Signals Cleaning

Instructions for cleaning the electronic destination control unit and signals.

Conventional Destination System

Canvas Roll Replacement

Step-by-step guide for replacing the destination canvas roll.

Destination Lamp Replacement

Procedure for replacing the destination indicator lamp.

Driver's Interior Light Replacement

How to remove and replace the driver's interior light.

Sound System Operation

Selecting Key Functionality

Location and function of the selecting key for audio and video.

Radio and CD Player Operation

Location and important notes regarding the radio and CD player operation.

Monitor, TV, Video, DVD Disassembly

Instructions for disassembling and assembling the monitor, TV, video, or DVD equipment.

Air Conditioning System Controls

Air Conditioning Control Panel

Location and function of the air conditioning control panel.

Rear Air Conditioning Filter Cleaning

Weekly filter cleaning procedure for the rear air conditioning unit.

Middle Air Conditioning Filter Cleaning

Weekly filter cleaning procedure for the middle air conditioning unit.

Heating System Controls

Heating Air Control Panel

Controls for heating system, temperature regulation, and sensor distribution.

Pneumatic System Operation

Door Activation Valve

Location and operation of the door activation valve.

Pneumatic System Piping Colors

Color coding for pneumatic system piping.

Air Tank Maintenance

Maintenance for the Lubrefil filter and oil change.

Pneumatic Fast Coupling Connections

Colors of tubing and details for fast coupling connections.

Passenger's Compartment - Seats

Seat Models and Upholstery Fixation

Illustrates various seat models and upholstery fixation details.

Seat Covering Cleaning and Scratch Removal

Instructions for cleaning and removing scratches from seat coverings.

Seat Fixing and Maintenance

Procedure for removing the armrest and seat fixing to the trail.

Parcel Rack and Luminary Details

Details for lamp substitution and connectors for reading lights.

Passenger's Compartment - Roof and Exits

Roof Side Luminary Details

Details on removing the finishing gutter and acrylic for roof side luminaries.

Roof Air Intake and Emergency Exits

Roof air intake positions and emergency exit function.

Emergency Hammer Operation

How to use the emergency hammer to break glass.

Emergency Exit Mechanism Operation

Procedure for operating the emergency exit mechanism.

Passenger's Compartment - Floor and Partitions

Floor Fixing and Carpet Bonding

Instructions for fixing the floor and applying carpet, with warnings.

Partition Wall Handgrip Maintenance

Notes on retightening handgrips on partition walls.

Curtain Replacement Procedure

Steps for replacing curtains, including using a pressure wrench.

Appliance Information (Coffee, Fridge)

Information on models and warranty for coffee machine, thermo barrel, and refrigerator.

Passenger's Compartment - Sanitary Facilities

Sanitary Door Roller Adjustment

Adjusting roller pressure on the door and micro-key function.

Toilet Occupancy Signal Lamp Replacement

Procedure for replacing the lavatory occupied signal lamp.

Luminary and Waste Basket Details

Details for lamp replacement and waste basket removal.

Toilet Belongings Rack Warning

Warning not to throw paper in the toilet.

Sanitary System Details

Sanitary Hydraulic System

Details on water reservoir, supply nozzles, and valve adjustments.

Sanitary Pneumatic System

Positioning valves, pneumatic pressure requirements, and flush button operation.

External Front - Windscreen and Wipers

Windscreen Replacement Procedure

Procedure for removing and replacing the windscreen, including frame checks.

Windscreen Frame Sealing

Instructions for applying neutral soap and adjusting rubber trim for windscreen.

Windscreen Wiper System Maintenance

Instructions to prevent wiper motor burnout and mechanism adjustment.

Radial Model Wiper Blade Adjustment

How to keep wiper blades parallelism adjusted.

External Front - Lighting

Headlights Replacement Guidelines

When to replace headlights due to reflector issues.

Lamp Replacement Guidance

Guidance on using correct lamp wattage and voltage for replacement.

Position Light Replacement (Road Cars)

Procedure for replacing parking/position lights on road vehicles.

Direction Light Replacement (Road Cars)

Procedure for replacing turn signal/blinker lights on road vehicles.

External Front - Headlight Adjustment

Headlight Lamp Replacement (Road Cars)

Steps for replacing headlight lamps in road vehicles.

Headlight Adjustment Importance

Importance of headlight adjustment for safety.

External Front - Headlight Beam Adjustment

Vertical Headlight Beam Adjustment

Instructions for vertical adjustment of low and high beam headlights.

Horizontal Headlight Beam Adjustment

Instructions for horizontal adjustment of low and high beam headlights.

External Front - Fog Lights and Marker Lights

Fog Light Lamp Replacement

Procedure for replacing fog light lamps.

Roof Front Marker Lights Installation

Procedure for mounting roof front marker lights with silicone.

External Front - Grilles

Pantographic Front Grill Details

Details on pantographic front grill with pneumatic valve and stopper adjustment.

Hinged Front Grill Maintenance

Maintenance note for hinges on the front grill.

External Front - Towing Procedures

Vehicle Towing Procedure

Steps for towing the vehicle in case of breakdown, including safety precautions.

External Front - Bumper Fixing

Front Bumper Screw Retightening

Note on retightening front bumper screws every 2 months.

Rear Bumper Screw Retightening

Note on retightening rear bumper screws every 2 months.

External Rear - Taillights

Rear Lighting Components

Details on rear lights including marker, brake, license plate, and reverse lights.

External Rear - Cover and Windscreen

Rear Cover Mechanism Details

Details of latch mechanism, piston, hinge, and rod for the rear cover.

Rear Windscreen Replacement

Procedure for rear windscreen replacement, referencing front windscreen replacement.

External Sides - Window Assembly

Window Assembly and Disassembly

Steps for removing and installing windows, including glass and sash.

External Sides - Window Components

Window Glass Replacement Procedures

Procedures for re-installing glasses, applying soap, nylon cord, and sealing.

Window Sashes and Latches Maintenance

Guidelines for replacing window felt and keeping drains clear.

External Sides - Bonded Glass Replacement

Bonded Glass Replacement Procedure

Procedure for replacing bonded glass, with warnings about adhesives.

External Sides - Glass Bonding Process

Bonded Glass Removal Steps

Steps for removing bonded glass using a steel cable.

Structure Preparation for Glass

Preparing the structure by removing excess glue and leaving 1mm thickness.

Structure Sealing for Glass

Applying glue to upper and lower profiles for structure sealing.

New Glass Preparation

Cleaning new glass with isopropyl alcohol and activator.

External Sides - Reused Glass Preparation

Reused Glass Preparation Steps

Applying primer and tape to reused glass for bonding.

External Sides - Glass Placement

Glass Placement Procedure

Procedure for placing glass, pressing it, fixing with wood pieces, and removing them.

External Sides - Glass Bonding Products

Bonded Glass Finishing

Protecting edges, sealing spaces, removing excess adhesive, and applying finishing.

Recommended Glass Bonding Products

List of recommended products for glass bonding with drying times.

External Sides - Door Adjustments

Pantographic Door with Trolley System Adjustment

Adjusting door frame gap, parallelism, opening/closing speed, and closing pressure.

External Sides - Door Shaft Adjustments

Door Shaft Bases Adjustment

Detailed adjustment of door shaft bases.

Door Shaft Arms Adjustment

Detailed adjustment of door shaft arms.

Door Guide Arm Adjustment

Detailed adjustment of the door guide arm.

External Sides - Flush Door Adjustments

Flush Door Adjustment Procedures

Adjustments for flush pivot pin doors, including size variations and rubber finishing.

External Sides - Flush Door Glass Replacement

Flush With Pivot Pin Door Glass Replacement

Step-by-step guide for replacing glass in flush pivot pin doors.

External Sides - Compartment Doors

Compartment Door Fixing Details

Details on compartment door fixing, latch mechanisms, and sealing rubber.

External Sides - Panel Replacement Procedures

Mobile Panel Replacement Procedures

Procedures for replacing mobile panels, including torque specifications.

External Sides - Side Panel Replacement

Side Panel Replacement Steps

Steps for replacing side panels, including heating and fixing with rivets.

External Sides - Lower Side Panel Replacement

Lower Side with Screwed Panels Replacement

Procedures for replacing lower side panels, ensuring support conditions.

External Sides - Mirrors and Side Lights

Side Lights and External Rearview Mirrors

Maintenance of external rearview mirrors and side marker lights.

External Sides - Fuel Tank Replacement

Fuel Tank Replacement Procedures

Procedures for fuel tank replacement, including fuel draining and belt retightening.

External Sides - Spare Tire Case

Spare Tire Removal Steps

Steps for removing and reinstalling the spare tire and rack.

General Considerations - Batteries

Battery Handling Risks and Precautions

Risks and precautions when handling vehicle batteries.

General Considerations - Battery and Electronics

Battery Obligatory Recycling

Obligation to return used batteries for recycling.

Electronic Components Handling Precautions

Precautions for handling electronic components and battery connection.

General Considerations - Starting Procedures

Starting With Uncharged Batteries Warning

Warning about starting the engine with a battery charger.

Starting With Auxiliary Cables Procedure

Procedure for starting the vehicle using auxiliary cables.

General Considerations - Starting Notes

Radio Damage Warning During Start

Warning about potential radio damage if left on during auxiliary start.

Assisting Vehicle Engine Running Note

Reminder for the assisting vehicle's engine to remain running during start.

Conservation and Cleaning - Exterior

Vehicle Exterior Paint Cleaning

Guidelines for washing and polishing the vehicle's paintwork.

Pre-Washing, Shampoo, and Brushing Steps

Steps for pre-washing, shampoo application, and brushing the bus body.

Vehicle Wash Up and Drying

Final rinse and drying steps for the bus body.

Special Cleaning Recommendations

Recommendations for cleaning specific stains like bird droppings and tar.

Conservation and Cleaning - Interior

Interior Cleaning Procedures

Procedures for cleaning the vehicle's interior, including flooring and seats.

Glass Panes and Rubber Fittings Cleaning

Cleaning methods for glass panes and rubber fittings.

Conservation and Cleaning - General

Bus Body General Conservation

General recommendations for vehicle washing and storage.

Headlights Cleaning Guidelines

Guidelines for cleaning headlights, avoiding abrasive materials.

Fiberglass Parts Repairs

Repairing Undamaged Fiberglass Parts

Repairing fiberglass parts with damages but no missing pieces.

Repairing Missing Fiberglass Parts

Repairing fiberglass parts with missing pieces using molds.

Fiberglass Parts Mending

Joining Fiberglass Parts with Molds

Joining fiberglass parts using aluminum plates and rivets.

Fiberglass Parts Repair - Missing Pieces

Repairing Missing Fiberglass Parts Using Molds

Repairing missing fiberglass parts using molds and aluminum strips.

Bumper Metal Pieces Replacement

Replacing bumper fixing supports, requiring factory drawings.

Material Specifications Tables

Material Specifications Tables

Tables for fiberglass and fabric thickness, and resin/catalyst ratios.

Lubrication and Retightening Schedules

Lubricating Table Details

Table of lubrication points, frequency, and lubricant types.

General Retightening Procedures

General procedure for retightening screws and nuts according to the manual.

Retightening Table Details

Table listing parts, retightening frequency, and torque values.

Torque Specifications Table

Table listing screw thread sizes and their corresponding torques.

Paint Application Procedures

Acrylic Polyurethane Paint Application

Steps for applying paint, including surface preparation and primer.

MARCOPOLO Micro Line Paint Products

List of BASF products for Marcopolo Micro Line paint application.

BASF Paint Application Complements

List of additional BASF products for paint application.

Electrical Diagrams - Legends

Electrical Component Position Legend

Legend for component positions within the electrical diagrams.

Electrical Cable Color Legend

Legend for cable colors used in electrical diagrams.

Electrical Diagrams - Component Lists

LO914/LO915 Electrical Components

Detailed list of electrical components and their connections for LO914/LO915 models.

MA7.5T/MA8.5T Electrical Components

Detailed list of electrical components and their connections for MA7.5T/MA8.5T models.

MA9.2T Electrical Components

Detailed list of electrical components and their connections for MA9.2T models.

Electrical Diagrams Explanation

Electrical Diagram Explanation

Explanation of symbols and nomenclature used in electrical diagrams.

Interior Lighting Diagrams - General

Partial and Total Interior Lighting

Diagram for interior lighting, including partial, total, LH/RH lights.

Interior Lighting Diagrams - Specific Areas

Lighting for Doors, Stairs, and Driver

Electrical diagram for interior lighting of doors, stairs, and driver's area.

Night Shift and Aisle Lighting

Electrical diagram for night shift and aisle lighting.

Bar and Game/Cards Table Lighting

Electrical diagram for bar lighting and game/cards table lighting.

Reading and Seat Light Diagrams

Electrical diagram for reading lights and seat lights.

Maintenance Lighting Diagrams

Central, Filter, Engine, Battery Lighting

Electrical diagram for central, filter, engine, and battery lighting.

External Signs Diagrams - Rear and Siren

Rear Lights and Reverse Siren Diagram

Electrical diagram for rear lights, reverse siren, and related components.

External Signs Diagrams - Front and Side

Front and Side External Lights Diagram

Electrical diagram for front and side external lights (marker, position, turn signal, headlights).

External Signs Diagrams - Fog Lights

Fog Lights Electrical Diagram

Electrical diagram for fog lights (front and rear).

Electrical Diagrams - Defroster System

Defroster System Electrical Diagram

Electrical diagram for the defroster system (hot air and cold air).

Electrical Diagrams - Heating System

Heating System Electrical Diagram

Electrical diagram for automatic heating control and solenoid valve.

Electrical Diagrams - Windscreen Wiper System

Windscreen Wiper System Electrical Diagram

Electrical diagram for pantographic and radial windscreen wiper systems.

Electrical Diagrams - Air System

Exhauster and Blower System Diagram

Electrical diagram for air net, curtain, and exhauster systems.

Electrical Diagrams - Forced Air System

Forced Air System Electrical Diagram

Electrical diagram for forced air system for the driver.

Electrical Diagrams - Audio and Video Systems

Audio and Video System Diagram

Electrical diagram for audio and video systems, including selecting key, radio, and microphone.

Electrical Diagrams - Multimedia Systems

DVD, VCR, Monitor, TV System Diagram

Electrical diagram for DVD, VCR, monitor, and TV systems.

Electrical Diagrams - Refrigerator System

Refrigerator System Electrical Diagram

Electrical diagram for the refrigerator, including its components and connections.

Electrical Diagrams - Temperature Keeper System

Ice-Box/Conservadora System Diagram

Electrical diagram for the ice-box/conservadora, including lighting and micro-switches.

Electrical Diagrams - Liquid Heater System

Liquid Heater System Electrical Diagram

Electrical diagram for liquid heaters, including their control and connections.

Electrical Diagrams - Electronic Panel System

Electronic Panel Electrical Diagram

Electrical diagram for the electronic panel, message keys, and speed limit functions.

Electrical Diagrams - Toilet System

Standard Toilet Electrical Diagram

Electrical diagram for the standard toilet lighting and exhaust fan.

Electrical Diagrams - Chassis Safety System

Chassis Safety System Electrical Diagram

Electrical diagram for chassis safety system components like pressure switches.

Electrical Diagrams - Charging System

Charging System Electrical Diagram

Electrical diagram for charging system, including electronic turnstile and validator.

Electrical Diagrams - Radio System

Broadcasting Radio and Antenna Diagram

Electrical diagram for the broadcasting radio and its antenna.

Document Information

Manual Description and Details

Manual's description, elaboration, publishing, and translation details.

Elaboration by Technical Assistance

Details of the technical assistance department responsible for elaboration.

Publishing Company Information

Information about the publishing company.

Translation Credits

List of translators and languages.

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