Martin XHV Air Cannon User Manual (English)

michelle87Aug 16, 2025

Why is the electrical solenoid valve on my Martin Control Unit not operating?

S
Shawn BrownAug 16, 2025
If the electrical solenoid valve in your Martin Control Unit isn't working, start by checking the valve by connecting it to another output; low resistance across the coil indicates a functional valve. If it's still not working, remove the piping from the exhaust port of the solenoid. If this resolves the issue, use larger piping or remove any restrictions. If not, replace the valve. Also, inspect the wiring for any breaks and replace any damaged wires according to NEC Handbook Standards. If the timer is defective, replace it.

Brand	Martin
Model	XHV Air Cannon
Category	Control Unit
Language	English

Brand

Martin

Model

XHV Air Cannon

Introduction

General

Provides an overview of Martin® XHV Air Cannons and their function in bulk material handling.

Operation

Details the process of how the air cannon system charges and discharges compressed air for material flow.

Air Cannon Materials

Describes the materials used in manufacturing the air cannon tank and compliance with ASME standards.

Model and Serial Numbers

Explains the location and importance of the serial and model number plate for identification and correspondence.

Specifications

Required Accessories

Identifies essential accessories needed to ensure the full operational capability of Martin® XHV Air Cannons.

References

Safety

Highlights the critical importance of adhering to all safety rules, including those from referenced standards.

Materials Required

Notes that specific materials beyond standard hand tools will be listed where they are needed for tasks.

Before Installing Air Cannon

Unpacking and Inspection

Provides instructions for inspecting shipping containers and safely unpacking the air cannon and its accessories.

Pre-Installation Safety Precautions

Details critical safety measures like lock-out/tag-out and atmospheric testing before cutting or welding.

Vessel Pressure and Force Output Calculation

Offers guidance on calculating temporary vessel pressure and determining the air cannon's force output.

Installing Air Cannon

Installing Mounting Plate

Instructions for marking locations, cutting holes, and securing the mounting plate to the storage vessel.

Installing 30° and Fan Jet Mounting Plates

Procedures for attaching angled and fan jet mounting plates, including any necessary hole modifications.

Mounting Nozzles/Pipes for High-Temperature Applications

Details the installation of specific nozzles and blow pipes designed for high-temperature operating environments.

Riser Duct and Fan Jet Blow Nozzles Installation

Guides the installation of riser ducts and fan jet blow nozzles, including seal plates and refractory packing.

High-Temperature Blow Pipe and XHV Blow Pipe Installation

Outlines the process for installing high-temperature blow pipes and the XHV blow pipe together.

Cyclone with High-Temperature Blow Pipes

Describes the installation of cyclone systems incorporating high-temperature blow pipes and seal plates.

Connecting Air Cannon to Mounting Plate

Details the process of joining the air cannon's tank and discharge weldment to the mounting plate flanges.

Installing Restraining Cable

Provides instructions for securely attaching a restraining cable to prevent cannon movement or detachment.

Connecting Air Supply to Air Cannon

General instructions for establishing the air supply connection to the air cannon, noting pressure requirements.

Installing Manual Valves and Electrical Solenoid Valves

Lists required materials and initial steps for installing manual or electrical solenoid valve control systems.

Manual Valve Piping Diagram

Illustrates the pneumatic piping configuration for systems using manual control valves.

Electrical Solenoid Valve Piping Diagram

Illustrates the pneumatic piping configuration for systems using electrical solenoid control valves.

Quick Exhaust Valve and Piping Connections

Guidance on connecting the quick exhaust valve and other pneumatic components using appropriate piping.

Air Filter/Regulator/Lubricator and Valve Connections

Steps for connecting the air filter/regulator/lubricator, lockout ball valve, and check valve.

Electrical Solenoid Valve Installation and Wiring

Covers electrical solenoid valve installation, control wiring, and adherence to pressure limits.

Installing Solenoid Enclosures

Lists required materials and initial steps for mounting and connecting solenoid enclosures for control systems.

Solenoid Enclosure Piping and Connections

Instructions for connecting the quick exhaust valve to the solenoid enclosure using tubing and fittings.

Solenoid Enclosure and Controller Connections

Details connecting the FRL, lockout ball valve, check valve, and air supply to the solenoid enclosure and controller.

After Installing Air Cannon

Final Checks and Air Line Purging

Instructions for final vessel checks, label placement, and purging air lines before operation.

Initial Charging and Pressure Limits

Guidance on safely charging the air cannon and adhering to maximum working pressure limitations.

Air Cannon Blast Operation

Describes manual and automated procedures for firing the air cannon and ensuring proper function.

Post-Blast Procedures and Maintenance

Information on continuing operation, troubleshooting, and maintaining the charged state of the air cannon.

Maintenance

Monthly Maintenance Checks

Details the essential checks to perform monthly, including inspecting connections, pipes, and warning labels.

Annual or 50,000 Firings Maintenance

Procedures for less frequent, in-depth maintenance, including draining moisture and component inspection.

Troubleshooting

Air Cannon Will Not Charge

Identifies potential causes and provides solutions when the air cannon fails to build pressure.

Air Cannon Will Not Discharge

Identifies potential causes and provides solutions when the air cannon fails to release air.

Electrical Solenoid Valve Will Not Operate

Lists common issues and remedies for the electrical solenoid valve not responding or functioning correctly.

Repair

Disassembly Procedures

Step-by-step instructions for safely taking apart the air cannon components for maintenance or repair.

Inspection Procedures

Guidance on examining key internal parts such as the piston, seat, and valve body for wear or damage.

Assembly Procedures

Instructions for correctly reassembling the air cannon components after maintenance or repair work.

Part Numbers

Martin® XHV Air Cannon Assemblies

Lists part numbers for specific sizes of Martin® XHV Air Cannon assemblies.

Mounting Accessories

Provides part numbers for different types of mounting plates, blow pipes, and related accessories.

Air Control Components/Kits

Details part numbers for essential air line kits, installation kits, and individual control components.

Miscellaneous Parts

Lists part numbers for supplementary items such as lubricants, restraining cables, and electronic controllers.

Martin® XHV 6-in. Air Cannon Assembly Parts List

A detailed breakdown of all parts included in the Martin® XHV 6-in. Air Cannon Assembly.

Martin® XHV 4-in. Air Cannon Assembly Parts List

A detailed breakdown of all parts included in the Martin® XHV 4-in. Air Cannon Assembly.

Martin® XHV 2-in. Air Cannon Assembly Parts List

A detailed breakdown of all parts included in the Martin® XHV 2-in. Air Cannon Assembly.

Appendix A: Air Cannon Specifications

2-in. Air Cannon Dimensions

Provides detailed dimensional measurements in both inches and millimeters for the 2-in. air cannon.

2-in. Air Cannon Air Volume

Presents data on the free air volume capacity at various operating pressures for 2-in. XHV models.

2-in. Air Cannon Operational Characteristics

Details fill time, discharge time, and noise levels for the 2-in. XHV air cannon models.

4-in. Air Cannon Dimensions

Provides detailed dimensional measurements in both inches and millimeters for the 4-in. air cannon.

4-in. Air Cannon Air Volume

Presents data on the free air volume capacity at various operating pressures for 4-in. XHV models.

4-in. Air Cannon Operational Characteristics

Details fill time, discharge time, and noise levels for the 4-in. XHV air cannon models.

6-in. Air Cannon Dimensions

Provides detailed dimensional measurements in both inches and millimeters for the 6-in. air cannon.

6-in. Air Cannon Air Volume

Presents data on the free air volume capacity at various operating pressures for 6-in. XHV models.

6-in. Air Cannon Noise Levels

Details fill time, discharge time, and noise levels for the 6-in. XHV air cannon models.

Appendix B: Air Cannon Labels

Air Cannon Warning Label

Displays the warning label advising against unauthorized modification of the air cannon, which could cause explosion.

Martin® Serial/Model Number Label

Shows the format and details of the label containing the air cannon's serial and model number information.

Air Blast Warning Label

A warning label instructing users not to open access doors until specific safety procedures are followed.

Lockout Valve Warning Tag

A warning tag explaining the immediate firing hazard associated with improper lockout valve operation.

Loud Noise Warning Tag

A warning tag advising the use of hearing protection to prevent damage from the loud noise produced by the air cannon.

Martin XHV Air Cannon User Manual

Table of Contents

Questions and Answers:

Martin XHV Air Cannon Specifications

Summary