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Mass Portal Pharaoh XD Series User Manual

Mass Portal Pharaoh XD Series
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Mass Portal® Pharaoh® XD Series
Desktop 3D Printer
User Manual
®
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Mass Portal Pharaoh XD Series Specifications

General IconGeneral
TechnologyFused Filament Fabrication (FFF)
Nozzle TemperatureUp to 300°C
Bed TemperatureUp to 120°C
Print SpeedUp to 150 mm/s
Filament Diameter1.75 mm
Build Volume300 x 300 x 300 mm
Layer Thickness0.05 - 0.3 mm
MaterialsPLA, ABS, PETG, Nylon
Nozzle Diameter0.4 mm
ConnectivityUSB
Supported MaterialsPLA, ABS, PETG, Nylon
Power Supply110-240 V AC, 50/60 Hz

Summary

Safety Precautions and Warnings

Indoor Use Only

Printer must be used indoors with ambient temperature between 15°C and 30°C.

Safe Placement Guidelines

Ensure printer, filament, and power cable are placed to avoid unintentional contact or hooking.

Hot Surfaces and Parts Warning

Avoid touching the printer's head and heated bed until cooled to 40°C or less.

Hot Print Bed Advisory

The glass print bed can heat up to 120°C; adjacent metal surfaces can be warm.

Hot Print Head Advisory

Print head heating block and nozzle can heat up to 300°C; surrounding parts can also be hot.

Hot Melted Plastic Warning

Melted plastic extruded from the nozzle can reach near 300°C; exercise caution.

Warm Parts Advisory

Printer frame and outer parts can be warm, reaching up to 60°C after extended use.

Cleaning Precautions

Do not use flammable liquids to clean hot parts; use dry paper towel and cool down.

Moving Parts Warning

Printer mechanics consist of moving parts during operation; avoid touching them.

Electrical Safety Guidelines

Prevent contact with moisture; use good quality cables and properly grounded outlets.

Static Electricity Precautions

Ground yourself before repairs; ensure power is off and cable unplugged.

Toxic Fumes Advisory

Printing, especially with ABS, emits fumes; ensure premises are well-ventilated.

Not a Toy for Children Warning

Printer must not be left unattended with children; supervise adult usage.

Getting Started Guide

Introduction to Printing

This chapter introduces printing terms and provides an overview of the process and printer operation.

User Manual Familiarization

Familiarize yourself with the manual before connecting the printer and installing software.

Achieving Successful Prints

Guide to important steps and settings for faster, great results with common objects.

Handling Difficult Prints

Tips for printing complex objects or achieving special properties through experimentation.

Experimentation in 3D Printing

Encourages tweaking and experimentation, noting the manual covers starting points, not all situations.

1.75mm Filament Materials

Information on using 1.75mm thermoplastic filament from any vendor, emphasizing quality and uniform diameter.

Simplify3D Software Overview

Details on Simplify3D software for preparing models and controlling the printer, compatible with Windows, Mac, and Linux.

Printer Maintenance Guidelines

Advice on keeping the printer in top shape through regular maintenance as described in the manual.

Support Contact Information

Provides the support email address for assistance with the Mass Portal 3D printer.

Printer Setup Procedures

Unboxing and Initial Setup Steps

Covers unboxing, warming up, installing the print bed, and attaching the spool holder.

Power Connection and Activation

Steps to connect the power cord and turn on the printer using the rear power switch.

Printer Calibration Procedure

Essential step to calibrate the printer, ensuring the bed is level, including model-specific instructions.

My First Print Guide

Initial Printer Preparation

Ensure the print bed is clear and prepare the printer for the first print.

Filament Spool Placement

Instructions for unboxing and placing the sample filament spool on the printer's holder.

Print Bed Preparation

Guide to applying the BuildTak to the print bed, avoiding air bubbles.

Filament Insertion into Extruder

Steps for inserting the filament into the extruder, including tips for easier insertion.

Initiating the First Print

Guide to loading a G-code file and starting the printing process via the touch screen.

Monitoring the Print Process

Advice on watching the print, avoiding moving parts, and noting print bed/head temperatures.

Post-Print Cooling

Instructions to let the print and bed cool down after completion before removal.

Removing the Printed Object

Guidance on safely removing the finished print from the print bed using the supplied tool.

Printing Process Overview

Fused Filament Fabrication (FFF)

Explanation of the FFF process where thermoplastic filament is melted and deposited layer by layer.

Slicing and G-code Generation

How 3D models are converted into G-code instructions for the printer using slicer software.

Standalone vs. Host Software Printing

Describes printing directly from the printer or controlling it via host software on a computer.

File Formats for Printing

Information on STL and OBJ file formats used for 3D models and G-code generation.

Types of 3D Models

Details on printing downloaded, scanned, or self-designed 3D models in printable formats.

Infill and Wall Settings

Options to adjust object hollowness, infill density, and wall thickness before printing.

Support Structure Generation

Guidance on using supports for overhangs and slopes, with Simplify3D assisting manual support placement.

Print Bed Coating and Heating

Print Surface Options

Discusses various print bed coatings like Glass, BuildTak, Kapton/PET tape, and blue painter's tape.

Glue Stick Application

Using glue stick for improved print adhesion, noting extra cleaning requirements.

Print Bed Calibration Importance

Explains how bed coating thickness affects calibration and the need to select the correct setting.

Print Bed Leveling and Calibration

Manual Bed Leveling

Adjusting thumbscrews to level the print bed, with tips for minor adjustments after calibration.

Automatic Calibration Process

Details on the printer's built-in sensor for measuring and adjusting the print bed for correct first layers.

Calibration Process Steps Reference

Directs users to the 'Printer Setup' chapter for the specific calibration process steps.

Chamber Ventilation System

Material Considerations

Discusses how different materials may require specific ventilation settings or enclosed chambers.

Constant Chamber Temperature

Importance of maintaining a constant chamber temperature, beneficial for materials like ABS, Nylon, or Polycarbonate.

Ventilation Modes and Settings

Explains options like Circulation, Filtration, Slow Extraction, Fast Extraction, and Off for various printing needs.

Standalone Printing Operation

Standalone Mode Use Cases

Situations where printing in standalone mode is advantageous, such as long prints or saving electricity.

Power Management Features

How the printer manages power after printing or inactivity, noting it does not turn itself off.

Standalone Printing Procedure

Step-by-step guide to initiating a print directly from the printer using the touch screen interface.

Pharaoh Touch™ Interface

Main Screen Navigation

How to navigate to the Main Screen and access different menus from the touch display.

Print Screen Overview

Details on the interface shown before printing, including object, material, and bed coating selection.

Print Screen Details During Printing

Explanation of elements displayed during printing, such as progress, temperatures, speed, and flow.

Material Selection and Control

Guide to selecting printing materials and controlling nozzle/material preparation like heating and extruding.

Object Management

How to view and select G-code files for printing from internal memory or USB drive.

File Selection and Management

Procedures for selecting files, managing folders, and rendering file thumbnails.

Apps Functionality

Information about available or upcoming applications to enhance the printing experience.

Nudge Control Operation

Using the nudge control panel to move the print head and control stepper motors and fans.

Wi-Fi Connectivity Setup

Instructions for connecting the printer to a local Wi-Fi network by selecting a network and entering a password.

Ethernet Connectivity Setup

Connecting via Ethernet cable to access the printer using TCP connection, displaying IP address and port.

Ventilation Control Options

How to change ventilation settings based on the material being used, referencing the Ventilation chapter.

Software Update Procedure

Guidance on updating the Pharaoh Touch™ software to ensure the printer has the latest features.

Settings Menu Overview

Introduction to the settings menu for adjusting printer parameters to optimize print quality.

Calibration and Bed Coating Settings

Adjusting calibration information, resetting calibration, and setting bed coating material and thickness.

EEPROM Settings Management

Directly editing EEPROM settings via the touch screen interface without needing a computer.

Brightness and Other Settings

Adjusting LED brightness, configuring screen saver, and setting nozzle size for the printer.

Printer Information Access

Viewing essential printer details like ID, hardware, firmware, and software versions for support inquiries.

Software: Simplify3D

Simplify3D Download and Installation

Steps for downloading Simplify3D using a redemption code and completing the installation process.

Printer Configuration in Simplify3D

Guide to configuring Simplify3D for Mass Portal printers, including model selection and initial setup.

Model Import and Manipulation

Importing 3D models (STL/OBJ) and using tools to rotate, scale, and arrange them within Simplify3D.

Editing Print Process Settings

Customizing print settings such as material, quality, infill, raft, and supports for optimal results.

Preparing and Previewing Prints

Finalizing print settings, previewing the model, and viewing build statistics before printing.

Simplify3D Software Resources

Information on accessing tutorials, setup guides, user forums, and FAQs for further assistance.

Printing with Dual Extruder

Material Compatibility for Dual Extrusion

Ensuring printing materials are compatible in temperature for simultaneous extrusion through one nozzle.

Preparing Filament for Dual Extrusion

Steps for correctly inserting and aligning filament into the bowden tube for dual extrusion.

Simplify3D Dual Extrusion Setup

Configuring Simplify3D by adding extruders and setting them as Tool 0 and Tool 1 for primary and support.

Scripting for Dual Extrusion

Writing specific scripts for starting, tool changes, and ending the print process in Simplify3D.

Tool Change Retraction Settings

Adjusting retraction distance and speed for tool changes to ensure smooth filament handling.

Support Material Generation Settings

Configuring support material generation and selecting the appropriate extruder for supports.

Prime Pillar Configuration

Setting up the prime pillar, its extruder, width, and speed multiplier for material changes.

Dual Extrusion for Multiple Colors

Process for setting up two processes in Simplify3D for printing with two different colors.

Process Selection for Multi-Color Prints

Selecting models for each process and preparing other settings as needed for multi-color prints.

Previewing Multi-Process Prints

Verifying G-code preparation in Preview Mode, checking for conflicts, and selecting active toolheads.

Printing Materials Overview

PLA Material Properties

Description of PLA as a bio-plastic, its ease of printing, aesthetic properties, and limitations.

ABS Material Properties

Overview of ABS as a prototyping material, its post-processing capabilities, and fume emission.

PET Material Properties

Information on PET materials, their toughness, flexibility, transparency, and printing predictability.

Nylon Material Properties

Details on Nylon's toughness, suitability for prototype devices, and transparency for evaluation.

HIPS Material Properties

Properties of HIPS, its matte surface, applications, and similar requirements to ABS for printer settings.

Flexible Materials Printing

Challenges and capabilities of printing flexible materials with the Mass Portal printer's bowden system.

Composite Materials Usage

Information on composite filaments, their properties, wear on the nozzle, and imitation of other material finishes.

Post Processing of Prints

Removing Support Material

Techniques for gently removing support material from printed objects using hands, pliers, or tools.

Sanding, Grinding, and Polishing

Using tools for carving, grinding, cleaning, and sanding to improve print finish and remove imperfections.

Vapor Smoothing with Solvents

Using acetone vapor to smooth ABS prints and remove layer lines for improved surface finish.

Gluing 3D Printed Parts

Recommendations for glues suitable for ABS (super glue) and PLA (UHU® POR).

Printer Maintenance Procedures

Print Bed Cleaning Procedures

Methods for cleaning the print bed, ensuring it is free of buildup for optimal adhesion.

Nozzle Exterior Cleaning

Regularly cleaning the nozzle exterior when heated to remove excess plastic before each print.

Printing Chamber Cleaning

Keeping the printing chamber clean by removing parts and filament debris before operation.

Extruder Drive Gear Cleaning

Instructions for cleaning the extruder drive gear teeth without disassembling the extruder.

Extruder Drive Gear Removal and Replacement

Step-by-step guide for removing, cleaning, and reinstalling the extruder drive gear.

Troubleshooting Common Issues

Technical Support Contact

Information on how to contact technical support via email for assistance.

Extrusion Problems Diagnosis

Common extrusion issues like no/low plastic release, filament catching, and print head heating errors.

Nozzle Height and Blockage Issues

Troubleshooting low nozzle height causing blockage and dust buildup inside the nozzle.

Material Quality and Bed Adhesion

Addressing low material quality issues and techniques to improve print adhesion to the bed.

Filament Removal from Bowden Tube

Procedures for removing filament that has broken and lodged within the bowden tube.