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Mayr ROBA 028.600.2 User Manual

Mayr ROBA 028.600.2
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ROBA
®
-brake-checker
Type 028.600.2
Size 2
ROBA
®
-brake-checker plus DC monitoring module
Issue status 2023-03
Original Operational Instructions
B.0286002.EN
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© Copyright by mayr
®
power transmission
All rights reserved.
Reprints and copies – even extracts – are only permitted with the consent of the manufacturer.
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Mayr ROBA 028.600.2 Specifications

General IconGeneral
BrandMayr
ModelROBA 028.600.2
CategoryControl Unit
LanguageEnglish

Summary

Declaration of Conformity Guidelines

EMC Directive Compliance

Product evaluation for EMC directive compliance in overall system and laboratory conditions.

RoHS II Directive Compliance

Ensures compliance with RoHS II directive for hazardous substances in electrical devices.

Machinery Directive Compliance

Product as a component for installation into machines according to Machinery Directive.

ATEX Directive Considerations

Product suitability for areas with high explosion danger requires classification per ATEX Directive.

REACH Regulation Compliance

Regulation concerning manufacture, market placement, and use of chemical substances.

Preventative Function Monitoring

Safety and Guideline Signs

General Safety Guidelines

Guidelines on safe handling, installation, and operation of the device, emphasizing professional work.

Type Tag Information

Product Application

Device Functionality

Product Dimensions

Technical Data

Electrical Connection Details

Power Terminal Connections

Details of power terminal connections for supply voltage and output voltage.

Control Terminal Connections

Details of control terminal connections for inputs and outputs.

Input Signal Descriptions

F/S Input

Input for selecting fast or slow switch-off mode.

START Input

Input to energize the brake or indicate no energization.

IN Input

Input for armature disk condition recognition activation or deactivation.

RST Input

Input for resetting the device, clearing pending signals like ERROR.

Output Signal Descriptions

OUT Output

Output signal indicating brake status (energized or not energized).

ERR Output

Output signal indicating no errors or specific error conditions.

Warning Output

Output signal for preventative function monitoring (wear and error recognition).

Functional Guidelines

Start Process and Jog Mode

Guidelines for start process, output assessment, and limitations of jog mode detection.

Voltage Reduction Mechanism

Automatic adjustment to preset holding voltage after overexcitation time.

Release Monitoring

Recognition of armature disk movement for brake opening and closing, with deactivation option.

Switch-ON Procedure

Details on brake switch-on using supply voltage and start input, with indicator light.

Fast Switch-OFF

Selection for short engagement times, limiting switch-off voltage to approx. 60 VDC.

Slow Switch-OFF

Selection for longer engagement times or quieter switching noises, factory setting.

Continuous Drop-Out Recognition

Detection of undesired armature disk movement while brake is energized.

Reliability and Time Delays

Reliability Nominal Values

Nominal values for MTTF and duration of use at different temperatures.

Time Delays

Details on delays for switch-on, delay, and signal processing.

Cycle Frequency and Intended Use

Cycle Frequency Limits

Upper cycle limit to prevent thermal overload, especially with fast switch-off.

Intended Use

Product development and intended application within machines, systems, and devices.

Device Fuses and EMC Installation

Device Fuses

Importance of installing a device fuse to prevent module failures from short-circuits.

EMC-Compatible Installation Guidelines

General EMC Considerations

Measures for interference emission compliance in combination with inductive loads.

Scope of EMC Inspection

Inspection covers monitoring module and released ROBA®-stop safety brake.

Interference Immunity

Interference immunity achieved without additional measures as per stated standards.

Interference Emission Measures

Requirements for line filter installation and general EMC-compliant setup.

Calculations and Time Diagrams

Switching Frequency and Coil Capacity

Observation of limits for switching frequency, overexcitation time, and coil capacity to prevent thermal overload.

Coil Capacity Calculations

Formulas for calculating coil capacity based on switching frequency, overexcitation, and power reduction.

Time Delay Definitions

Definitions for overexcitation time, operation times, and total time for signal processing.

Functional Sequence Diagram

Standards and Regulatory Compliance

Product and EMC Standards

List of applicable product standards, EMC inspections, and insulation coordination.

WEEE Directive Compliance

Guidelines on waste avoidance and reduction for electrical and electronic devices.

UK Directives and Conformity

Product compliance with British economic area requirements and UKCA identification.

EU and UK REACH Guidelines

Information on REACH regulation transposition into UK law and its principles.

Malfunctions and Breakdowns

Brake Does Not Release

Possible causes and measures for brake release failures like no supply voltage or air gap issues.

No Signal Error

Causes and measures for lack of signal, including worn brake or incorrect polarity.

Error (Continuous Signal)

Causes and measures for continuous error signals like break voltage drop or high temperature.

Warning Indicators

Causes and measures for warnings like high coil temperature, wear, or high clock frequency.

Preferred Types and Notes

Preferred Types by Output Voltage

Table listing preferred types based on output voltage and release monitoring features.

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