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Mazda 1979-1984 RX7 User Manual

Mazda 1979-1984 RX7
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Table of Contents

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Mazda 1979-1984 RX7 Specifications

General IconGeneral
BrandMazda
Model1979-1984 RX7
CategoryAutomobile
LanguageEnglish

Summary

1.3L ENG NO START/BLOWN FUSE - SHORT IN WIRE HARNESS CAT. 15, NO. 012/85

APPLICATION

Details specific vehicle models and years affected by the issue.

CONDITION & CAUSE

Explains the problem: engine fuse blows, preventing start due to a short circuit.

REPAIR

Provides steps to check for and repair a short circuit in the wire harness.

ACCEPTABLE BATTERY DRAIN CAT. 5, NO. 017/88

CURRENT DRAW FROM THE BATTERY

Outlines specifications and procedures for checking battery current draw.

TEST PROCEDURES

Step-by-step instructions for testing vehicle current draw.

ALTERNATOR/REGULATOR TEST PROCESS/REPLACEMENT INFO CAT. 5, NO. 058/83

IC REGULATOR CHECKING PROCEDURE

Details the procedure for checking the IC regulator's function.

CHECKING PROCEDURE

Step-by-step guide for testing the alternator regulator.

AUDIO SYSTEM TROUBLESHOOTING PROCEDURES CAT. 15, NO. 078/89

AUDIO SYSTEM TROUBLESHOOTING

Simplifies troubleshooting of the vehicle's audio system.

DESCRIPTION

Outlines essentials for effective audio system troubleshooting.

BATTERY REMOVAL/INSTALL WIRE CLIP WARNING CAT. 14, NO. 009/85

BATTERY CLAMP BOLT & NUT

Warning regarding potential damage to wire clips during battery installation.

REPAIR PROCEDURE

Steps to prevent damage to battery clamp bolt threads during reinstallation.

FUSIBLE LINK REFERENCE CHART NO. T-2-3

FUSIBLE LINK REFERENCE CHART

A comprehensive list of fusible links by vehicle model, year, and location.

HIGH PITCH BUZZING NOISE AT DASH: REMOVE OSCILLATOR

ISSUE: HIGH PITCH BUZZING NOISE AT DASH - REMOVE OSCILLATOR

Addresses a high-pitched buzzing noise from the dash caused by a defective oscillator.

KEYLESS SWITCH SPEED NUT INFORMATION CAT. 15, NO. 010/85

SPEED NUT FOR IGNITION KEY SWITCH

Information on a specific speed nut used for the ignition key switch.

MISCELLANEOUS BLOWN FUSES/ELECTRICAL PROBLEMS CAT. 15, NO. 016/85

CONDITION & CAUSE

Electrical issues possibly caused by a short circuit in the rear harness.

REPAIR

Instructions for repairing the rear harness if a short circuit is found.

REAR WINDOW DEFROSTER GRID LINE REPAIR PROCEDURE CAT. T, NO. 015/95

REAR WINDOW DEFROSTER GRID LINE REPAIR

Procedure for repairing broken grid lines on the rear window defroster.

REPAIR PROCEDURE

Detailed steps for applying resin to repair defroster grid lines.

REVISED WIPER LINK BUSHING CAT. 14, NO. 022/85

WIPER LINK

Information about a new service part, the wiper link, featuring a bushing.

PARTS INFORMATION

Lists new and old part numbers and interchangeability for wiper links.

TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85

TURN SIGNAL SWITCH CANCEL CAM

Addresses issues where the turn signal switch fails to cancel.

REPAIR PROCEDURE

Steps for diagnosing and replacing a broken turn signal cancel cam.

1.2L ENG MODIFIED A/C COMPRESSOR BRACKET INSTRUCTION CAT. 15, NO. 124/83

A/C COMPRESSOR BRACKET INSTALLATION

Instructions for installing the A/C compressor bracket, including washer use.

DESCRIPTION

Explains the necessity of plain washers due to extended stud length.

A/C LITE DIM/NOT ON - WIRE HARNESS CONNECTOR CAT. 16, NO. 008/85

AIR CONDITIONER INDICATOR LIGHT

Troubleshooting for dim or non-illuminating A/C indicator lights.

REPAIR PROCEDURE

Steps to check and correct assembly of A/C harness connectors.

CORRECT FREON CHARGE WARNING SPECS CAT. 16, NO. 034/88

REFRIGERANT CHARGE SERVICE

Guidelines for ensuring the correct refrigerant charge in the A/C system.

QUICK VISUAL CHECK

A method for performing a quick visual check of the A/C refrigerant charge.

HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04

HEATING SYSTEM TROUBLESHOOTING MANUAL

A manual providing diagnostic procedures for heating system concerns.

INTRODUCTION

Overview of common heating system issues left unrepaired by dealers.

INOPERATIVE A/C - BLOWN FUSIBLE RECEIVER/DRYER PLUG CAT. 16, NO. 009/85

SUBJECT

Addresses inoperative A/C systems potentially caused by a blown fusible plug.

REPAIR

Repair steps for an inoperative A/C system, including belt tension and condenser check.

POOR A/C COOLING - ADJUST A/C THERMOSTAT CAT. 16, NO. 006/85

REPAIR PROCEDURE

Procedure for adjusting the A/C thermostat to improve cooling performance.

POOR COOLING - DIAGNOSING/REPAIR A/C LEAKS CAT. 16, NO. 033/88

DIAGNOSIS & REPAIR OF A/C REFRIGERANT LEAKS

Procedures for locating and repairing A/C refrigerant leaks to prevent misdiagnosis.

CHECK FOR LEAK IN THE ENGINE COMPARTMENT

Steps for visually inspecting and using a leak detector for A/C leaks.

RECEIVER DRIER REPLACEMENT CRITERIA (CANADIAN) CAT. U, NO. 95-02

RECEIVER DRIVER REPLACEMENT CRITERIA WHEN REPLACING OTHER A/C COMPONENTS

Criteria to determine if the receiver-drier needs replacement when servicing A/C.

USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97

WHEN USING A/C TRACER DYE METHOD

Instructions and precautions for using A/C tracer dye to find leaks.

USE OF R-12 REFRIGERANT SUBSTITUTES CAT. U, NO. 009/96

USE OF R-12 REFRIGERANT SUBSTITUTES

Mazda's stance and warnings against using substitute R-12 refrigerants.

L4N71B TRANS OIL PRESSURE GAUGE ADAPTER CAT. 40, NO. 018/87

OIL PRESSURE GAUGE ADAPTER

Details an adapter necessary for checking transmission oil pressure.

PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89

PAINTING RUSTPROOF STEEL PANELS

Procedure for painting rustproof steel panels, emphasizing surface preparation.

REPAIR PROCEDURE

Specific steps for the painting process of rustproof steel panels.

STATIC ELECTRICITY SHOCK WHEN EXITING VEHICLE CAT. 14, NO. 067/89

STATIC ELECTRICITY SHOCK

Addresses static electricity shock experienced by drivers exiting vehicles.

RECOMMENDED ANTI-STATIC PRODUCTS

Lists recommended anti-static sprays and their manufacturers.

WIND NOISE AROUND DOORS CAT. S, NO. 018/98

WIND NOISE AROUND DOORS

Information regarding wind noise originating from vehicle doors and seals.

REPAIR PROCEDURE

Procedures for inspecting weather-strips and adjusting door alignment.

WINDSHIELD STONE CHIPPING INSPECTION CAT. S, NO. 037/96

WINDSHIELD STONE CHIPPING INSPECTION

Procedure for inspecting windshields for damage from stone chips.

INSPECTION PROCEDURE

Steps for visually inspecting cracks and identifying stone contact points.

BRAKE CALIPER BOLT CORROSION - CLEAN & SEAL MT 0995-11

BRAKE CALIPER BOLTS

Steps for cleaning and sealing brake caliper bolts to prevent corrosion.

BRAKE JUDDER REPAIR (CANADIAN) CAT. P, NO. 94-06

BRAKE JUDDER REPAIR

Procedure for correcting brake judder, including causes and solutions.

CAUSES OF JUDDER

Details common causes of brake judder like disc thickness variation and run-out.

CORRECTION

Emphasizes precise rotor machining as the key to correcting brake judder.

VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95

BRAKE JUDDER REPAIR

Procedure for correcting brake judder, including causes and solutions.

CORRECTION

Emphasizes precise rotor machining as the key to correcting brake judder.

1.2L ENG COOLING FAN DRIVE - NEW GREASE FOR COLD CAT. 3, NO. 019/83

1983 RX-7 COOLING FAN DRIVE (CLUTCH)

Information regarding the cooling fan drive and its bearing grease change.

DESCRIPTION

Explains the change in bearing grease type for improved cold climate performance.

1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83

HARD CRANKING

Addresses hard cranking or no start conditions related to carbon buildup.

Procedure

Provides a step-by-step procedure for vehicles with manual transmissions.

1.3L ENG CLUTCH VIB - REPL FLYWHEEL ALIGNMENT PINS CAT. 6, NO. 002/86

CLUTCH ALIGNMENT PINS

Details the necessity of clutch alignment pins for flywheel and clutch assembly.

DESCRIPTION

Explains how failure to use alignment pins can cause vibration.

BAD SHUTTER VALVE CAUSES ROUGH IDLE/NO IDLE

ROTARY ROUGH IDLE

Technical Information Tip concerning rough idle issues in rotary engines.

ISSUE: BAD SHUTTER VALVE CAUSES ROUGH IDLE/NO IDLE

Identifies a bad shutter valve as a cause for rough or no idle conditions.

ENGINE STAND ADAPTOR MODIFICATIONS CAT. 40, NO. 025/88

ENGINE STAND ADAPTOR MODIFICATION

Explains modifications needed for engine stand adapters for universal hanger clearance.

DESCRIPTION

Explains necessary modifications for universal engine hanger clearance.

FILLING COOLING SYSTEM CAT. 3, NO. 008/87

ENGINE COOLANT

Guidelines for filling the engine coolant reservoir and overflow.

CAUTION WHEN ADDING COOLANT

Warnings about potential issues from adding only water to the cooling system.

INSTALLING MAZDA BRAND OIL FILTER CAT. 2, NO. 005/89

ENGINE OIL FILTER CARTRIDGE

Procedure and tightening requirements for installing Mazda brand oil filters.

INSTALLATION PROCEDURE

Steps for preparing the gasket and tightening the oil filter correctly.

OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98

OIL LEAK AT REAR STATIONARY GEAR O-RING/ON-CAR REPLACEMENT PROCEDURE

On-car replacement procedure for the rear stationary gear O-ring.

REPAIR PROCEDURE

Detailed steps for removing and replacing the gear O-ring and oil seal.

PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94

PARTIAL ENGINE (LONG BLOCK) AVAILABILITY

Information on the availability and use of partial engines for repairs.

WARRANTY INFORMATION

Details the warranty coverage for partial engine replacements.

PROPYLENE GLYCOL BASED COOLANT: RECOMMENDATIONS CAT. E, NO. 001/94

PROPYLENE GLYCOL BASED COOLANT

Mazda's recommendations regarding propylene glycol based coolants.

DESCRIPTION

Highlights characteristics of propylene glycol coolants that Mazda does not recommend.

RATTLE FROM FLOOR WHEN ACCEL - BROKEN MUFFLER HANGER CAT. 4, NO. 055/89

PRE-SILENCER HANGER BREAKAGE

Addresses rattling noise from the floor caused by a broken muffler hanger.

REPAIR PROCEDURE

Steps to check and replace a broken pre-silencer hanger with a modified part.

RECONDITIONED ANTI-FREEZE CAT. E, NO. 002/96

RECONDITIONED ANTI-FREEZE

Mazda's recommendation against using reconditioned anti-freeze.

DESCRIPTION

Explains why Mazda does not recommend reconditioned anti-freeze due to potential damage.

REVISED ROTORY ENGINE PRICING CAT. RF, NO. 95-24

REVISED ROTARY ENGINE PRICING

Updated pricing information for rebuilt rotary engines, including core charges.

PARTS INFORMATION TABLE

Table detailing part numbers, years, and pricing for rotary engines.

1.2L ENG NO POWER/STUMBLE/ROUGH IDLE/BUCKING CAT. 4, NO. 014/85

SUBJECT

Lists driveability issues like lack of power, stumble, rough idle, and bucking.

REPAIR

Provides steps to test and replace the altitude compensator valve for driveability issues.

1.2L NEW THROTTLE SENSOR ADJUSTING PROCEDURE CAT. 1A, NO. 029/83

THROTTLE SENSOR CHECKING AND ADJUSTING PROCEDURES

Procedures for checking and adjusting the throttle sensor, noting wiring reversal.

1.3L ENG THROTTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85

THROTTLE SENSOR CHECKER

Information on the tool used for checking and adjusting the throttle sensor.

CHECKING THROTTLE SENSOR - 1984-1985 RX-7 (13B) with E.G.I.

Specific procedure for checking the throttle sensor on E.G.I. models.

CALIFORNIA REFORMULATED GASOLINE CAT. F, NO. 014/96

CALIFORNIA REFORMULATED GASOLINE

Information for service personnel regarding California Reformulated Gasoline (CaRFG).

MAZDA'S POSITION ON CaRFG

Mazda's recommendations and warranty stance on the use of CaRFG.

CHOKE SYSTEM MAINTENANCE SCHEDULE/CLEANING PROCEDURE CAT. 1A, NO. 032/83

CHOKE SYSTEM SCHEDULED MAINTENANCE

Schedule for performing maintenance on the choke system to ensure smooth operation.

CHOKE SYSTEM CLEANING PROCEDURE

Steps for cleaning and lubricating the choke system components.

EMISSION INSPECTION & MAINTENANCE TEST PREPARATIONS CAT. F, NO. 005/93

PROPER PREPARATION FOR STATE EMISSION INSPECTION AND MAINTENANCE TEST

Guidelines for preparing vehicles to ensure they pass emission inspection tests.

PREPARATION PROCEDURE

Steps to follow before conducting vehicle emission inspections.

PARTS BULLETIN - SPARK PLUG COIL/WIRE SET NO. T-1-6

SPARK PLUG COIL/WIRE SET

Information on the availability and quality of Mazda Spark Plug Wire Sets by NGK.

PARTS INFORMATION

Table listing part numbers and applications for spark plug wire sets.

RX-7 OIL REPLACEMENT TIP

RX-7 OIL FILTER REPLACEMENT

A practical tip for making the RX-7 oil filter replacement process less messy.

ISSUE: OIL FILTER REPLACEMENT

Addresses the common issue of messy oil filter changes on RX-7 engines.

SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3

SPARK PLUG CROSS-REFERENCE CHART

A chart providing cross-references for spark plug part numbers by NGK and Mazda.

SPARK PLUGS FOR PISTON ENGINES

Details specific spark plug part numbers for piston engines across various models.

TAS (THROTTLE ADJUSTMENT SCREW) LOCATION/ADJUSTMENT CAT. F, NO. 014/98

TAS (THROTTLE ADJUSTMENT SCREW) ADJUSTMENT

Information on the Throttle Adjustment Screw (TAS) and its adjustment.

DESCRIPTION

Explains that the TAS should not be adjusted as it affects idle speed control.

1.2/1.3L ENG CLUTCH CHATTER/JUDDER - NEW DISC CAT. 6, NO. 003/86

SUBJECT

Addresses clutch chatter or judder issues on specific RX-7 models.

REPAIR

Recommends installing a new service clutch disc to resolve chatter/judder.

HARD SHIFT TO 2ND GEAR AFTER COLD START - NEW PARTS CAT. J, NO. 004/92

HARD SHIFT TO 2ND GEAR AFTER COLD START

Addresses hard shifting into second gear after a cold start.

DESCRIPTION

Explains the cause: insufficient clearance between synchronizer ring and clutch hub.

IMPROVED SPEEDO GEAR SLEEVE TO ELIMINATE LEAKS CAT. 7, NO. 027/87

SPEEDOMETER DRIVEN GEAR SLEEVE

Information on changes to the speedometer driven gear sleeve for improved sealing.

VIN OF PRODUCTION

Details the Vehicle Identification Number (VIN) ranges affected by production changes.

M & R TYPE TRANS HARD SHIFT COLD - NEW GEAR OIL CAT. 7, NO. 062/89

HARD SHIFT IN LOW TEMPERATURE

Addresses hard shifting issues in manual transmissions at low temperatures.

VIN OF PRODUCTION CHANGE

Identifies VIN ranges where gear oil specifications were updated.

MANUAL TRANS NEW BEARING COVER BOLTS/TORQUE CAT. 7, NO. 002/84

MODIFICATION OF BEARING COVER BOLTS

Explains modifications to transmission bearing cover bolts and torque settings.

BOLT INFORMATION TABLE

Provides details on bolt head identification marks and torque specifications.

REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02

REMANUFACTURED TRANSMISSIONS

Information on remanufactured transmissions supplied by Mazda Canada Inc.

PROCEDURES WILL BE PUT INTO PLACE IMMEDIATELY

Immediate implementation of procedures to assist M.A.N.A. in quality upgrades.

REAR WHEEL DRIVE PINION HEIGHT ADJUSTMENT INFO CAT. 9, NO. 014/83

PINION HEIGHT ADJUSTMENT

Procedure for adjusting the differential pinion height on rear-wheel-drive vehicles.

DESCRIPTION

Explains how to use markings on the drive pinion for adjustment value.

NOTE

Important notes regarding pinion markings and checking tooth contact.

ALIGNMENT SPECIFICATIONS (CANADIAN) CAT. N, NO. 95-02

ALIGNMENT SPECIFICATIONS

Standard wheel alignment specifications and measuring conditions for Canadian models.

NEW SPECIFICATIONS TABLE

Table containing updated standard tolerances for wheel alignment items.

ALUMINUM WHEEL TIRE CHANGE - CENTER HUB DAMAGE INFO CAT. 12, NO. 002/85

TIRE CHANGERS FOR ALUMINUM WHEEL

Information about tire changers and potential damage to aluminum wheels.

DESCRIPTION

Advises using steel wheels or adapters to prevent center hub damage.

CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE CAT. N, NO. 004/97

CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE

Procedure to inspect for power steering fluid leaks from the boot.

INSPECTION PROCEDURE

Steps for checking fluid color, boot condition, and fluid presence after turning the wheel.

HIGH STEERING WHEEL EFFORT - VERIFY CONDITION MT 0995-05

STEERING WHEEL EFFORT

Procedure for verifying steering wheel effort and comparing it to specifications.

DESCRIPTION

Explains how to measure steering wheel effort using a pull scale before repairs.

INSTALLATION OF TIRE CHAINS CAT. Q, NO. 005/93

INSTALLATION OF TIRE CHAINS

Instructions and recommendations for installing tire chains on vehicles.

CAUTION

Important warnings regarding tire chain use, speed limits, and handling.

REVISED IDLER ARM/DUST SEAL CAT. 10, NO. 023/83

IDLER ARM MODIFICATION

Details modifications to the idler arm and dust seal for improved sealing.

DESCRIPTION

Explains configuration changes made to the dust seal and idler arm.

VIN OF PRODUCTION CHANGE

Lists the Vehicle Identification Number (VIN) ranges affected by production changes.

STEERING WHEEL SLIGHTLY OFF CENTER - PROCEDURE CAT. N, NO. 005/95

STEERING WHEEL SLIGHTLY OFF CENTER

Procedure to address steering wheels that are slightly off-center.

REPAIR PROCEDURE

Steps to center the steering wheel if it is found to be off-center.

CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS

MAZDA RX-7 EXHAUST EMISSION SYSTEM RECALL CAMPAIGN 23702

Recall campaign for exhaust emission system issues on specific Mazda RX-7 models.

DEFECT INFORMATION REPORT

Details the specific defect found in vehicles subject to the recall campaign.

DESCRIPTION OF THE DEFECT

Non-compliance due to rich mixture and catalyst deterioration.

EVALUATION OF EMISSIONS IMPACT AND DESCRIPTION OF DRIVEABILITY PROBLEMS

Defect causes noncompliance but has no effect on driveability.

CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS

ATTACHMENT I

Recall campaign bulletin details for the exhaust emission system modification.

A. Subject Vehicles

Identifies the specific vehicle models and VIN ranges affected by the recall.

IDLER ARM PIN BREAKAGE COULD CAUSE LOSS OF STEERING

NHTSA RECALL BULLETIN

NHTSA recall bulletin regarding idler arm pin breakage due to corrosion.

DESCRIPTION OF DEFECT

Idler arm pin corrosion due to road salt causes breakage.

CORRECTIVE ACTION

Replace pin with one of improved corrosion-resistant quality.

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