EasyManua.ls Logo

Mazda MX-30 2021 User Manual

Mazda MX-30 2021
28 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Mazda Motor Corporation
Customer Service Div,Recycle Promotion Gr.
Issued(Ver.1.0) 2021/03
Information in this manual is subject to change without notice.
For Dismantler
High Voltage Battery
Disposal Manual
Target Model
MAZDA MX-30
1
Question and Answer IconNeed help?

Do you have a question about the Mazda MX-30 2021 and is the answer not in the manual?

Mazda MX-30 2021 Specifications

General IconGeneral
BrandMazda
ModelMX-30 2021
CategoryAutomobile
LanguageEnglish

Summary

Overview of the High Voltage Battery

Purpose and Structure

Explains the functions of the high voltage battery system in driving the electric motor and storing energy.

Technical Specifications

Lists technical specifications of the battery, including pack composition, capacity, voltage, mass, dimensions, and volume.

Physical Appearance

Shows a visual representation of the high voltage battery's physical appearance.

High Voltage Battery Handling Precautions

General Handling Guidelines

Outlines specific rules for safely handling the battery, covering immersion, oxidation, shock, and modification.

Electric Shock Emergency Procedures

Details immediate actions for electric shock, including preventing secondary shock and seeking medical attention.

Battery Fire Response

Provides procedures for dealing with a battery fire, including extinguishers and hazardous byproducts.

High Voltage Battery Removal Safety

Qualified Personnel and PPE Requirements

Emphasizes removal by qualified personnel using recommended protective equipment and adherence to regulations.

Pre-Removal Safety Actions

Lists critical steps before removal, such as waiting after service plug removal, avoiding tire spin, and verifying charge connector status.

Safe Removal Practices and Warnings

Details essential practices during removal, including avoiding normal charging, using maintenance modes, and displaying warning signs.

Identifying High Voltage Components

Explains how to identify high voltage parts, including orange wiring and warning labels.

Connector and Terminal Safety Procedures

Provides guidance on safely handling connectors and terminals, including insulation and cleaning.

Prohibited Items and Work Area Signs

Lists items to avoid carrying and the importance of high voltage work signs for safety.

High Voltage Work Sign Details

Displays the specific "DANGER! HIGH VOLTAGE DO NOT TOUCH." sign for work areas.

Safe Collection of High Voltage Battery

Risks with Damaged Vehicle Batteries

Highlights potential dangers like deformation, leaks, or short circuits in damaged or submerged battery packs.

Lead Battery Disconnection Protocol

Stresses disconnecting the lead-acid battery before handling the high voltage battery to prevent short circuits.

Prohibited Battery Handling Actions

Warns against unauthorized modification, disassembly, resale, or transfer of the battery due to safety risks.

Mazda Liability Disclaimer

States Mazda is not liable for accidents from misuse or unauthorized actions with the battery.

High Voltage Battery Removal Steps

General Removal Safety Warnings

Reinforces that removal requires proper measures to prevent serious injury or death from electrical hazards.

Required Tools and Personal Protective Equipment

Lists essential items for safe battery removal, including insulating gloves, safety shoes, work signs, tape, and testers.

Service Plug Removal Safety Alerts

Alerts about serious injury or death from touching terminals during service plug removal.

Service Plug Handling and Storage Cautions

Advises on covering terminals with tape and keeping the plug on person to prevent accidental reinstallation.

Junction Box Contamination Prevention

Warns against allowing foreign matter or water into the junction box due to high voltage risk.

Voltage Measurement Tool Specification

Specifies using a tester with a 450V DC or higher measurement range for voltage checks.

Lifting Equipment Sizing Warning

Warns incorrect lifter/palette sizes can cause battery falls, leading to injury, death, or equipment damage.

Battery Weight Handling Caution

Highlights the battery's significant weight (approx. 310 kg) and the need for careful handling to prevent damage.

Vehicle Stability During Lifter Operation Warning

Warns a tilted/unbalanced vehicle on the lifter may fall, causing severe injury or death.

Impact Prevention During Battery Handling

Advises careful handling to prevent damage from impacts when carrying the battery.

High Voltage Battery Transportation

Transportation Preparation Guidelines

Outlines general preparations for transporting the high voltage battery, including packing steps.

Transportation Safety and Securing

Advises insulating cable terminals and using appropriate fastening belts and pallets for secure transportation.

Storage of Removed High Voltage Battery

General Storage Recommendations

Provides general advice for storing the removed high voltage battery safely.

Prohibited Storage Material Combinations

Lists substances like metal products, water, oxidizers, and acids to avoid storing with the battery.

Optimal Storage Environment Conditions

Specifies ideal storage conditions: cool, dark place (0-35°C, 45-85% humidity), away from rainwater.

Storage Conditions to Avoid

Lists conditions to avoid for storage, such as direct sunlight, high temperature, and high humidity.

Related product manuals