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MCC 68AC353-102 MICROMAX User Manual

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OPERATION AND SERVICE
for
68AC353-102
MICROMAX
REV. 07/2012
T-348 Manual
T-348
© 2012 Mobile Climate Control

Table of Contents

Questions and Answers:

MCC 68AC353-102 MICROMAX Specifications

General IconGeneral
Control ModePID, On/Off
Operating Temperature0-50°C
InputThermocouple, RTD
OutputRelay, SSR
Supply Voltage100-240V AC
DisplayLED
Alarm OutputRelay
CommunicationRS485

Summary

SAFETY SUMMARY

GENERAL SAFETY NOTICES

General safety notices supplement specific warnings and cautions.

OPERATING PRECAUTIONS

Recommended precautions for operating the equipment.

MAINTENANCE PRECAUTIONS

Precautions to take during maintenance.

UNIT HAZARD LABEL IDENTIFICATION

Explains hazard labels and their consequences.

SECTION 1 DESCRIPTION

1.1 INTRODUCTION

Manual contents and unit overview.

1.2 CONFIGURATION IDENTIFICATION

Information on unit identification plates.

1.3 OPTION DESCRIPTION

Descriptions of factory or field equipped options.

1.4 GENERAL DESCRIPTION

Overall description of the unit.

1.5 REFRIGERATION SYSTEM COMPONENT SPECIFICATIONS

Specifications for refrigeration system components.

1.6 ELECTRICAL SPECIFICATIONS - MOTORS

Electrical specs for evaporator and condenser motors.

1.7 ELECTRICAL SPECIFICATIONS - SENSORS AND TRANSDUCERS

Electrical specs for sensors and transducers.

1.8 SAFETY DEVICES

Description of safety devices.

1.9 AIR FLOW

Illustration of air flow paths.

1.10 AIR CONDITIONING REFRIGERATION CYCLE

Explanation of the refrigeration cycle.

1.11 HEATING CYCLE

Explanation of the heating cycle.

1.12 CONTROL PANEL WITH GR60 RELAY BOARD

Details of the control panel and relay board.

1.13 CONTROL PANEL

Details of the control panel.

1.14 LOGIC BOARD

Description of the logic board.

1.15 RELAY BOARD - GR60, 24VDC

Details of the GR60 relay board.

1.16 RELAY BOARD, 24VDC

Details of the 24VDC relay board.

1.17 LOGIC BOARD, DATA COMMUNICATIONS

Logic board data communication interface.

1.18 CONTROL PANEL (Diagnostic Module)

Description of the diagnostic control panel.

SECTION 2 OPERATION

2.1 STARTING, STOPPING AND OPERATING INSTRUCTIONS

Steps for starting, stopping, and operating the system.

2.2 PRE-TRIP INSPECTION

Checks to perform before operating the system.

2.3 MODES OF OPERATION

Description of cooling, heat, and vent modes.

2.4 MICROPROCESSOR DIAGNOSTICS

Diagnostics for the microprocessor.

SECTION 3 TROUBLESHOOTING

3.1 SELF DIAGNOSTICS

Self-diagnostic tests performed by the logic board.

3.2 SYSTEM ALARMS

Monitoring and generating system alarms.

3.3 TROUBLESHOOTING

General procedures for system troubleshooting.

SECTION 4 SERVICE

4.1 MAINTENANCE SCHEDULE

Schedule for daily, weekly, and monthly maintenance.

4.2 OPENING TOP COVER (EVAPORATOR)

Procedure to open evaporator assembly cover.

4.3 REMOVING TOP COVER (CONDENSER)

Procedure to remove condenser assembly cover.

4.4 SUCTION AND DISCHARGE SERVICE VALVES

Description and use of service valves.

4.5 PUMPING THE SYSTEM DOWN OR REMOVING THE REFRIGERANT CHARGE

Procedures for pumping down or removing refrigerant.

4.6 REFRIGERANT LEAK CHECK

Procedure for checking refrigerant leaks.

4.7 EVACUATION AND DEHYDRATION

Procedures for evacuating and dehydrating the system.

4.8 ADDING REFRIGERANT TO SYSTEM

Procedures for adding refrigerant.

4.9 CHECKING FOR NONCONDENSIBLES

Procedure to check for noncondensibles.

4.10 CHECKING AND REPLACING HIGH OR LOW PRESSURE SWITCH

Checking and replacing pressure switches.

4.11 FILTER-DRIER

Information on the filter-drier.

4.12 SERVICING THE LIQUID LINE SOLENOID VALVE

Servicing the liquid line solenoid valve.

4.13 THERMOSTATIC EXPANSION VALVE

Information on the thermostatic expansion valve.

4.14 REPLACING EVAPORATOR RETURN AIR FILTERS

Procedure to replace evaporator return air filters.

4.15 COMPRESSOR MAINTENANCE

Maintenance procedures for the compressor.

4.16 TEMPERATURE SENSOR CHECKOUT

Checkout procedure for temperature sensors.

4.17 PRESSURE TRANSDUCER CHECKOUT

Checkout procedure for pressure transducers.

4.18 REPLACING SENSORS AND TRANSDUCERS

Procedures for replacing sensors and transducers.

4.19 LOGIC BOARD REPLACEMENT

Table 4-3 Logic Board Configuration

List of logic board configuration jumper functions.

SECTION 5 ELECTRICAL

5-1 INTRODUCTION

Introduction to electrical wiring schematics.