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MegaSquirt 2 User Manual

MegaSquirt 2
117 pages
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Megasquirt-2 Setting up
Megasquirt-2 Product Range

Dated: 2019-01-11
 
Instructions for setting up your Megasquirt-2 ECU.
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Table of Contents

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MegaSquirt 2 Specifications

General IconGeneral
ProcessorMC9S12C64
Number of Ignition OutputsUp to 8
Clock Speed24 MHz
Operating Temperature-40°C to 85°C
Fuel controlSequential, batch
Ignition controlDistributor, Wasted Spark, Coil-On-Plug
OutputsFuel injectors, Ignition outputs, PWM outputs
CommunicationRS232
Memory64KB Flash, 4KB RAM
Number of Injector OutputsUp to 8 (sequential)
SoftwareTunerStudio

Summary

Introduction and Overview

Disclaimer and Required Tools

Legal disclaimers, hazards, and essential tools for ECU setup.

Manual Usage and Product Coverage

Guidance on using the manual and identifying supported Megasquirt products.

Expanded QuickStart Guide: Initial Setup

Acquiring and Assembling the ECU

Steps for acquiring, assembling, and basic wiring/hose connections for the ECU.

Software Installation and ECU Communication

Installing tuning software, powering ECU, configuring serial, and establishing communication.

Firmware Installation and Sensor Calibration

Process of installing firmware and calibrating essential sensors.

Engine Configuration and Initial Settings

Configuring control algorithms, engine parameters, and basic settings.

Output Testing and Signal Verification

Testing ECU outputs and verifying engine signals and timing.

Engine Start-up and Running Adjustments

Procedures for starting the engine, reaching temperature, and setting running timing.

Fuel Tuning Fundamentals and Techniques

Fuel Injection Principles and Modes

Explains how fuel is calculated, covering cranking and run modes.

Speed Density and MAF Fuel Tuning

Tuning fuel using Speed Density and MAF methods, including tables and curves.

Advanced Fueling: ITB, AE, and Startup

Tuning ITB mode, acceleration enrichment, and startup/warmup fueling.

Spark Tuning and Idle Speed Control

Adjusting spark advance and tuning idle speed for optimal engine operation.

Data Logging and Advanced Control Features

Procedures for data logging and configuring advanced features like EGO and VVT.

System Troubleshooting and Maintenance

ECU Resets, Sync Errors, and Signal Noise

Diagnosing and resolving ECU resets, RPM sync issues, and signal noise problems.

Communication and Firmware Loader Troubleshooting

Resolving computer communication issues and problems with firmware loading.

Firmware Updates and Calculations

Firmware Upgrade Procedures and Paths

Guidance for upgrading from previous firmware versions and migrating tunes.

Fuel Calculation Algorithms and Glossary

Explains fuel calculation formulas and provides a glossary of terms.

Text-Based Firmware Loader

Firmware Loader Operation and Post-Load Steps

Instructions for using the loader and steps after firmware installation.

Revision History

Document Revision Log

A chronological log of changes made to the document.