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Mercedes-Benz Unimog 416 1976 User Manual

Mercedes-Benz Unimog 416 1976
75 pages
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Instruction Manual
UNIMDI 416

Table of Contents

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Mercedes-Benz Unimog 416 1976 Specifications

General IconGeneral
BrandMercedes-Benz
ModelUnimog 416 1976
CategoryTrucks
LanguageEnglish

Summary

General Hints

Explanation of Contents

Explains the structure and purpose of the manual's sections.

Type Plate and Numbers

Locates and explains VIN, chassis, engine, and other identification numbers.

Keys, Doors, Seats, and Tools

Describes the function of keys, operation of door locks, seat adjustment, and tool storage.

Operating Instructions

Instrument Panel and Controls

Details dashboard instruments, gauges, warning lights, and control levers.

Transmission Shifting

Explains the 2x4 shifting system, including gear selection and ranges.

Vehicle Operation Switches

Explains the function of the switch box and blinker-horn-dimmer switch for vehicle operation.

Putting UNIMOG into Operation

Guides on pre-operation checks, starting, running-in, and stopping the vehicle.

Four-Wheel Drive & Differential Locks

Explains engagement of 4WD and differential locks for traction and operation.

Brake System Operation

Covers testing and basic operation of the vehicle's service and parking brake systems.

Maintenance Instructions

Maintenance Schedule Overview

Outlines periodic maintenance intervals and required jobs based on mileage or time.

Engine Maintenance Procedures

Details tasks like oil changes, filter cleaning, valve clearance, and compression checks.

Fuel System Maintenance

Covers cleaning fuel tanks, filters, prefilters, and bleeding the system.

Cooling System Maintenance

Explains coolant checks, draining, pump, and thermostat maintenance.

Clutch, Transmission, Axles Maintenance

Covers clutch adjustment, transmission oil, and axle lubrication/checks.

Steering System Maintenance

Details steering checks, oil levels, bleeding, and V-belt tension.

Wheels and Tyres Maintenance

Discusses wheel interchange, nut tightening, toe-in, and tyre pressure.

Brake System Maintenance

Covers brake fluid, bleeding, shoe adjustment, and pedal adjustment.

Compressed Air System Maintenance

Explains compressor, regulator, reservoir, and differential lock system checks.

Electrical System Maintenance

Details alternator, battery, starter motor, and wiring checks.

Chassis and Body Maintenance

Covers bolted connections, shock absorbers, trailer coupling, and cab tilting.

Laying-Up UNIMOG Procedures

Provides instructions for preserving the vehicle for short or long-term storage.

Trouble Shooting

Engine Group Troubleshooting

Addresses common engine starting, running, and performance issues.

Clutch Troubleshooting

Covers issues like insufficient disengagement and clutch slippage.

Steering System Troubleshooting

Addresses stiff steering, play, and directional stability problems.

Brake System Troubleshooting

Covers issues with braking effect, wheel brakes, and hydraulic systems.

Compressed Air System Troubleshooting

Addresses warning lights, pressure build-up, and leaks in the air system.

Electrical System Troubleshooting

Covers charging lights, starter, consumer, and indicator system faults.

Technical Data

Engine Specifications

Provides detailed technical specifications for the Mercedes-Benz OM 352 engine.

Clutch, Transmission, Axles Specifications

Lists specifications for the clutch, transmission, and axle components.

Steering System Specifications

Details specifications for the power steering system.

Wheels and Tyres Specifications

Provides data on tyre treads, pressures, and wheel tracks.

Brake System Specifications

Lists specifications for hydraulic, parking, and air brake systems.

PTO-shaft, Weights & Dimensions

Includes PTO shaft, vehicle weights, and overall dimensions.

Maximum Speeds

Lists maximum speed capabilities for various gears and ranges.

Tightening Torques

Specifies torque values for various engine, chassis, and drivetrain components.

V-belts Specifications

Lists dimensions and notes for drive belts used in the vehicle.

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