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Mercoid PPQ Series - User Manual

Mercoid PPQ Series
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APPLICATION
For low pressure or vacuum- to “make” or “break” electrical circuits on
small changes in the differential between two pressures. Examples: to
indicate a change in resistance through a filter; to indicate a change in
differential due to a change in air flow conditions; to indicate interruption
of air flow.
These controls incorporate two pressure chambers separated by a sen-
sitive diaphragm. Each pressure chamber is connected to a separate
pressure source and the control is set to operate as the relationship of
the two pressures change.
The operating difference required to operate the switch is adjustable
within the limits shown in the table. The switch operating range is obtain-
able throughout the control range. The change in pressure difference
required to restore the switch to its original position is not adjustable -
this reset value is the fixed sensitivity. Once the operating pressure dif-
ference has been established, it will remain constant over the control
range.
SINGLE STAGE OPERATION
Differential Pressure Controls Types PPQ, PPQW and PPQE (with suf-
fix -2 or -3) are single contact mercury switch equipped controls provid-
ing single stage operation for single pole, single throw make and break.
TWO-STAGE OPERATION
Types PPQ, PPQW and PPQE with suffixes -4122, -4123, -4129 or -
4132, incorporate two SP-ST mercury switches and provide two-stage
operation, that is, for operating one contact at a value different than that
operating the other contact.
LOCATION
Mercoid
®
Differential pressure controls are extremely sensitive to small
pressure changes and, therefore, require special consideration to avoid
mechanical vibration and pressure pulsations. They must be secured
firmly in a level position on a panel or even wall surface which is free
from vibration.
SPECIFICATIONS
Temperature Limits: -10°F to 180°F (-23°C to 82°C).
Pressure Connections: (2)
1
/
8
″ NPT(F).
Electrical Rating: 0.3A @ 115 VAC, 0.15A @ 230 VAC,
0.9A @ 24 VAC, 0.15A @ 115 VDC, 0.07A @ 230 VDC.
Conduit Opening:
7
/
8
″ hole for
1
/
2
″ HUB.
Switch Type: Mercury.
Wiring Connections: Screw type.
Setpoint Adjustment: Screw type, internal.
Housing: Painted steel STD or W, aluminum E type.
Wetted Parts: Nylon reinforced Buna-N, steel, brass, aluminum.
Weight: PPQ 4
1
/
2
lbs. (2 kg); PPQW 5
1
/
2
lbs. (2.5 kg); PPQE 25 lbs. (11
kg)
Installation: Vertical, in a vibration free area.
Types PPQ (general purpose) controls. Place the
1
/
8
″ pressure connec-
tion at the bottom so that the conduit connection is to the left. Use the
mounting studs and do not attempt to support the control solely by the
pressure connection. To level sight across the two cover screws to be
sure control is lined up horizontally.
Types PPQW (weather-resistant) controls. Use the mounting studs and
do not attempt to support control solely by the pressure connection. Be
sure pipe connection is in a vertical position. After cover is securely
attached with name plate on bottom of cover, sight across the lower end
of nameplate to see that control is lined up vertically.
Types PPQE (explosion proof). Mount controls by means of mounting
lugs attached to control housing. Line up horizontally by sighting across
the left and right conduit hubs.
Series PPQ Differential Pressure Controls
Specifications - Installation and Operating Instructions
Bulletin IN-563
MERCOID DIVISION
Phone: 219/879-8000 www.dwyer-inst.com
DWYER INSTRUMENTS, INC. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
P.O. BOX 258 • MICHIGAN CITY, INDIANA 46361, U.S.A.
7/8 [22.2] DIA.
CONDUIT
OPENING
1
3/64 [5.2]
3 PLCS AT
120° ON A
6-1/2 [165.1]
DIA. CIRCLE
7
[177.8]
DIA.
5-3/4
[146.1]
DIA.
1/8 NPT
2 PLCS.
3-9/16
[90.5]
13/16
[20.6]
7/16 [11.1]
2-7/16
[61.9]
10-13/16
[274.6]
7/16 [11.1]
DIA. TYP.
CONDUIT
HUB
3/4 NPT
3 PLCS.
5/8 [15.9]
2-13/16
[71.4]
1/4 NPT
7-5/8
[193.7]
SQ.
10-11/16
[271.5]
6-9/16
[166.7]
7/8 [22.2] DIA.
CONDUIT OPENING
13/64 [5.2] DIA.
3 PLCS AT 120°
ON A 6-1/2 [165.1]
DIA.CIRCLE
7
[177.8]
DIA.
4-1/4
[108]
1/8 NPT
2 PLCS.
2-7/16
[61.9]
13/16 [20.6]
7/16 [11.1]
Weather Resistant
Explosion-proof
IN-563:IN-563 2/4/10 8:38 AM Page 1
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Overview

The Mercoid Series PPQ Differential Pressure Controls are designed to make or break electrical circuits based on small changes in the differential between two pressures, whether positive or vacuum. These controls are suitable for applications such as indicating changes in resistance across a filter, changes in differential due to airflow conditions, or interruptions in airflow.

Function Description:

The device operates using two pressure chambers separated by a sensitive diaphragm. Each chamber connects to a separate pressure source, and the control is set to activate when the relationship between these two pressures changes. The operating difference required to activate the switch is adjustable within specified limits, and this range is available throughout the control's overall range. The change in pressure difference needed to restore the switch to its original position (reset value) is fixed and not adjustable, remaining constant once the operating pressure difference is established.

Single-Stage Operation:

Types PPQ, PPQW, and PPQE (with suffixes -2 or -3) are equipped with single-contact mercury switches, providing single-stage operation for single-pole, single-throw make and break circuits. For controls with suffix -2, the switch contact opens when the pressure difference between chambers increases (high side pressure increases or low side pressure decreases). The circuit closes (resets) when the pressure difference decreases. To adjust, if the mercury contact (Switch 9-81) is open when the pressure difference is below the cut-out (Operating Difference), turn adjustment screw "S" clockwise to close the switch contact. For controls with suffix -3, which incorporate normally closed mercury switch contacts, if the mercury switch (9-83) contact is open when the pressure difference is above the cut-out (Operating Difference), turn adjustment screw "S" counter-clockwise to close the switch contact. To increase (widen) the operating differences required to open the switch contact (cut-out), turn adjustment screw "S" clockwise. To decrease (narrow) the operating difference, turn screw "S" counter-clockwise.

Two-Stage Operation:

Types PPQ, PPQW, and PPQE with suffixes -4122, -4123, -4129, or -4132 incorporate two SP-ST mercury switches, enabling two-stage operation. This means one contact operates at a different pressure value than the other.

Specification - 4122 (Two-Stage):

This configuration features two contacts that close successively upon an increase in pressure difference. The HIGH pressure source connects to the REAR pressure connection, and the LOW pressure source connects to the FRONT pressure connection. Operation: Both switch contacts open one after the other as the pressure operating difference increases from low to high differential settings. With both switches closed (low differential pressure), the REAR SWITCH (9-81) opens as the pressure difference increases. The FRONT SWITCH (9-83) opens as the pressure difference increases further. When pressure differences decrease, the FRONT SWITCH closes first, then the REAR switch. The sensitivity (reset value) is not adjustable. Adjustment: Screw "S" changes the operating pressure difference for both contacts. Turning "S" clockwise increases (widens) the pressure difference, opening the switch contacts. Counter-clockwise decreases (narrows) it. This adjustment also sets the low operating differential pressure for the REAR switch. If the rear switch is open, turning "S" clockwise will close it. Screw "D" (small slotted screw on magnet arm) adjusts the spread between the REAR (low differential) and FRONT (high differential) contact operations. Turning "D" clockwise increases (widens) the spread, and counter-clockwise decreases (narrows) it. Changes to "S" may require readjustment of the FRONT switch with "D".

Specification - 4123 (Two-Stage):

This configuration features two contacts: one opens upon an increase in pressure difference, and the other opens upon a decrease in pressure difference. The HIGH pressure source connects to the REAR pressure connection, and the LOW pressure source connects to the FRONT pressure connection. Operation: With both mercury switch contacts closed (neutral zone), the FRONT contact (9-83) opens as the pressure difference increases. It recloses as the difference decreases. If the pressure difference decreases below the neutral zone, the REAR contact (9-83) opens. It recloses as the difference increases. The sensitivity (reset value) is not adjustable. Adjustment: Screw "S" changes the operating differences for both contacts. Turning "S" clockwise increases (widens) the pressure difference, opening the switch contacts. Counter-clockwise decreases (narrows) it. This adjustment also sets the low operating differential pressure for the REAR switch. If the rear switch is open, turning "S" counter-clockwise will close it. Screw "D" (small slotted screw on magnet arm) adjusts the spread between the REAR (low differential) and FRONT (high differential) contact operations. Turning "D" clockwise increases (widens) the spread, and counter-clockwise decreases (narrows) it. Changes to "S" may require readjustment of the FRONT switch with "D".

Specification - 4129 (Two-Stage):

This configuration features two contacts that close successively upon an increase in pressure difference. The HIGH pressure source connects to the REAR pressure connection, and the LOW pressure source connects to the FRONT pressure connection. Operation: Both switch contacts close successively as the pressure operating difference increases from low to high differential settings. With both switches open (low differential pressure), the REAR switch (9-83) closes as the pressure difference increases. The FRONT switch (9-81) closes as the pressure difference increases further. With decreasing pressure differences, the FRONT switch opens first, then the REAR switch. The sensitivity (reset value) is not adjustable. Adjustment: Screw "S" changes the operating differences for both contacts. Turning "S" clockwise increases (widens) the pressure difference, closing the switch contacts. Counter-clockwise decreases (narrows) it. This adjustment also sets the low operating differential pressure for the REAR switch. If the rear switch is closed, turning "S" clockwise will open it. Screw "D" (small slotted screw on magnet arm) adjusts the spread between the REAR (low differential) and FRONT (high differential) contact operations. Turning "D" clockwise increases (widens) the spread, and counter-clockwise decreases (narrows) it. Changes to "S" may require readjustment of the FRONT switch with "D".

Specification - 4132 (Two-Stage):

This configuration features two contacts: one closes upon an increase in pressure difference, and the other closes upon a decrease in pressure difference. The HIGH pressure source connects to the REAR pressure connection, and the LOW pressure source connects to the FRONT pressure connection. Operation: With both mercury switch contacts open (neutral zone), the FRONT contact (9-81) closes as the pressure difference increases. It reopens as the difference decreases. If the pressure difference decreases below the neutral zone, the REAR contact (9-81) closes. It reopens as the difference increases. The sensitivity (reset value) is not adjustable. Adjustment: Screw "S" changes the operating differences for both contacts. Turning "S" clockwise increases (widens) the pressure difference, closing the switch contacts. Counter-clockwise decreases (narrows) it. This adjustment also sets the low operating differential pressure for the REAR switch. If the rear switch is closed, turning "S" counter-clockwise will open it. Screw "D" (located on magnet arm) adjusts the spread between the REAR (low differential) and FRONT (high differential) contact operations. Turning "D" clockwise increases (widen) the spread, and counter-clockwise decreases (narrows) it. Changes to "S" may require readjustment of the FRONT switch with "D".

Important Technical Specifications:

  • Temperature Limits: -10°F to 180°F (-23°C to 82°C).
  • Pressure Connections: (2) 1/8" NPT(F).
  • Electrical Rating: 0.3A @ 115 VAC, 0.15A @ 230 VAC, 0.9A @ 24 VAC, 0.15A @ 115 VDC, 0.07A @ 230 VDC.
  • Conduit Opening: 7/8" hole for 1/2" HUB.
  • Switch Type: Mercury.
  • Wiring Connections: Screw type.
  • Setpoint Adjustment: Screw type, internal.
  • Housing: Painted steel (STD or W), aluminum (E type).
  • Wetted Parts: Nylon reinforced Buna-N, steel, brass, aluminum.
  • Weight: PPQ 4 1/2 lbs. (2 kg); PPQW 5 1/2 lbs. (2.5 kg); PPQE 25 lbs. (11 kg).

Usage Features:

  • Installation: Vertical, in a vibration-free area.
  • Mounting:
    • Types PPQ (general purpose): Place the 1/8" pressure connection at the bottom with the conduit connection to the left. Use the mounting studs and do not rely solely on the pressure connection for support. Level by sighting across the two cover screws.
    • Types PPQW (weather-resistant): Use the mounting studs and do not rely solely on the pressure connection for support. Ensure the pipe connection is in a vertical position. After the cover is securely attached with the nameplate at the bottom, level by sighting across the lower end of the nameplate.
    • Types PPQE (explosion proof): Mount by means of mounting lugs attached to the control housing. Level horizontally by sighting across the left and right conduit hubs.
  • Pressure Rating and Ambient Temperature: Do not exceed the maximum pressure rating stamped on the nameplate. Maintain a reasonably constant ambient temperature to avoid erratic operation. Do not use oil on movements.
  • Wiring and Electrical Capacity: Ensure the electrical load does not exceed ratings; use a relay if unsure. Attach flexible BX cable directly to the control case. If rigid conduit is used, insert a short piece of BX cable between the conduit and control case to absorb strain. Scrape wires clean before attaching to binding posts. Condensers "C" reduce arcing and generally should not be removed. Keep field wiring at the top of the case, above the mechanism, to avoid interference with control operation.

Maintenance Features:

  • Orifices: Each control includes a .028" orifice inside the pressure connection to dampen surges. The orifice is accessible with a small screwdriver. Periodic servicing may be required if gases or liquids containing dirt or scale close the orifice.

Mercoid PPQ Series Specifications

General IconGeneral
BrandMercoid
ModelPPQ Series
CategoryController
LanguageEnglish

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