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Metal Motorsports Mini Metal User Manual

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OWNER’S/OPERATOR’S
MANUAL
Always wear a helmet it could save your life!
090809
Never allow any child under the age of 16 to operate this Mini
Bike without continual adult supervision.
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
MINI METAL

Questions and Answers:

Metal Motorsports Mini Metal Specifications

General IconGeneral
BrandMetal Motorsports
ModelMini Metal
CategoryMotorcycle
LanguageEnglish

Summary

To the Owner

Safety - Notice to Parents

Parents must supervise children under 16 operating the mini bike.

Reading the Owner's/Operator's Manual

Manual should be read carefully by owner and operators for safe operation.

METAL MOTORSPORTS LIMITED WARRANTY

The Warranty

Outlines the limited warranty offered by Metal Motorsports Inc.

What is a Defect?

Defines what constitutes a defect covered by the warranty.

Who Can Perform Repairs Under this Warranty?

Specifies who is authorized to perform warranty repairs.

How to Get Service Under this Warranty

Provides instructions on how to obtain warranty service.

What this Warranty Does Not Cover

Limitations of this Warranty

Details limitations and exclusions of the warranty coverage.

Length of Implied Warranties

Explains the duration of implied warranties.

IMPORTANT LABELS

Label Location

Shows the location of important labels on the mini bike.

Warning Labels

General Operation Safety

Warnings about operating the mini bike safely and potential hazards.

Component Specific Warnings

Warnings related to hot surfaces, chains, sprockets, and tires.

Vehicle Use Restrictions

Warning that the vehicle is for off-road use only.

Service and Maintenance Guidance

Instructions for service contact and pre-operation checks.

SAFETY

DESCRIPTION AND PART FUNCTIONS

Right Throttle Grip

Explains how the throttle grip controls engine speed.

Engine Stop Switch

Describes the function of the engine stop switch.

Left Hand Brake Lever

Explains how the left hand brake lever applies the rear brake.

DESCRIPTION AND PART FUNCTIONS

Choke Operation

Explains how to use the choke lever for starting a cold engine.

Fuel Valve Operation

Details how to operate the fuel valve for starting and stopping.

Fuel Cap

Instructions for opening and closing the fuel tank cap.

Starter Recoil Cord

How to use the starter recoil cord to start the engine.

Oil Fill Plug

Procedure for checking and adding engine oil.

FUEL AND OIL

Fuel Recommendations

Recommends unleaded gasoline and specifies ethanol limits.

Fuel Filling Procedure

Provides instructions and warnings for refueling the mini bike.

Engine Oil Specifications

Specifies the recommended engine oil and capacity.

PRE-RIDE INSPECTION

RIDING THE MINI BIKE

Rider Safety Gear

Emphasizes the importance of wearing proper safety gear.

RIDING THE MINI BIKE

Starting the Engine

Step-by-step instructions for starting the mini bike engine.

RIDING THE MINI BIKE

Starting Off Safely

Guidance on how to start riding the mini bike safely.

RIDING THE MINI BIKE

Load Guidelines and Accessories

Information on maximum load capacity and accessories.

Aftermarket Parts and Modifications

Advice on using aftermarket parts and accessories.

MAINTENANCE

MAINTENANCE

Air Filter Maintenance

Instructions for cleaning and replacing the air filter element.

MAINTENANCE

Spark Plug Service

Procedure for inspecting, cleaning, and replacing the spark plug.

MAINTENANCE

Engine Oil Service

Details on checking and changing the engine oil.

MAINTENANCE

Idle Speed Adjustment

Steps to adjust the engine's idle speed.

Throttle Cable Adjustment

How to adjust the throttle cable free play.

Fuel Hose Inspection

Instructions for inspecting the fuel hose for damage.

MAINTENANCE

Brake Adjustments

Adjustment procedures for brake levers and rear brake.

Valve Clearance

Information on valve clearance adjustment by service center.

MAINTENANCE

Chain and Sprocket Maintenance

Inspection and maintenance of the drive chain and sprockets.

Chain Lubrication

Instructions for cleaning and lubricating the chain.

MAINTENANCE

Centrifugal Clutch Service

Cleaning and lubrication procedures for the centrifugal clutch.

MAINTENANCE

Tire Inspection and Maintenance

Inspection, pressure, size, and replacement of tires.

Tire Replacement Procedure

Guidance on replacing tires, including tool usage and punctures.

MAINTENANCE

Headlight Bulb Replacement

Steps for replacing the front headlight bulb.

Storage

Returning to Service

Steps to prepare the mini bike after a storage period.

Washing the Mini Bike

Transporting the Mini Bike

Instructions for washing and safely transporting the mini bike.

TROUBLESHOOTING

TORQUE SPECIFICATIONS

SPECIFICATIONS

FRAME AND ENGINE NUMBER LOCATION

EMISSION CONTROL SYSTEM WARRANTY

Owner's Warranty Responsibilities

Outlines owner's duties regarding maintenance and records for warranty.

Warranty Coverage Details

Details what the emission control system warranty covers.

EMISSION CONTROL SYSTEM WARRANTY

Exclusions and Limitations

Lists items not covered by the emission control system warranty.

LIMITED LIABILITY