Engine
EngineMechanical-1.8T
toolT10015.
Caution:Oilsealsarewaxedandmustnotbelubricated
priortotting.
12.Fitcamshaftcover.
Camshaft Camshaft
Camshaft
Cover Cover
Cover
Gasket Gasket
Gasket
13.Fitscrewssecuringcamshaftdrivebeltrearupper
covertocylinderheadandcoolantpumpandtighten
to
8–11Nm.
14.Ensuretiminggearsarecleanandfreefromoilor
grease.
Caution:Ifsinteredgearshavebeensubjectedto
prolongedoilcontamination,theymustbesoakedin
solventandthenthoroughlywashedincleansolvent
beforeretting.Becauseoftheporousconstructionof
sinteredmaterial,oilimpregnatedinthegearwillemerge
andcontaminateanewbelt.
15.Fittiminggearstocamshaftsensuringthattimingmarks
arealignedandthatdrivepinsarelocatedincorrect
slotingears.
16.RestraintiminggearsusingtoolT10030.
17.Fitboltsandwashersandtightento61–68Nm.
18.Ensuretimingmarksongearsarealigned.
19.FittiminggearlockingtoolT10029.
20.Fitcamshaftdrivebelt.
Camshaft Camshaft
Camshaft
Drive Drive
Drive
Belt Belt
Belt
21.Connectbatteryearthlead.
IntakeManifoldGasket
Remove
1.Disconnectbatteryearthlead.
2.Draincoolingsystem.
Coolant Coolant
Coolant
- -
-
Drain Drain
Drain
and and
and
Refill Refill
Refill
3.Removeaircleaner.
Air Air
Air
Cleaner Cleaner
Cleaner
4.Disconnectpurgevalvehosefromintakemanifold.
5.Disconnectmultiplugfromelectroniccontrolled
throttle.
6.Disconnectbreatherhosefromintakemanifold.
7.Pressplasticcollaranddisconnectbrakeservohose
fromintakemanifold.
8.Remove3screwssecuringsparkplugcoverandremove
cover.
Version2.084