FrontWheelSteering
SteeringSystem
7.Usingthebanjoboltandnewsealingwashers,t
adaptorT38004tosteeringrackfeedpipe.
8.ConnecthosesT38003toT38004and
T38005adaptors.
9.Ensureallpipesandttingsareclearofrotatingparts.
10.Hangpressuregaugeinasafepositionunderbonnet.
11.Connectbatteryearthlead.
12.StartengineandallowairtobleedfromPASsystem,by
turningsteeringfromlocktolock.
Power Power
Power
assisted assisted
assisted
steering steering
steering
system system
system
bleeding bleeding
bleeding
. .
.
13.Checkandtopupsteeringuidreservoir.
PAS PAS
PAS
system system
system
. .
.
14.T estProcedure:
a.Ensuresteeringsystemisfreefromleaksandmaintain
maximumuidlevelduringtest.
b.Withthetestrigvalveopen,starttheengine.
c.Withtheengineatidleandnormalrunning
temperature,slowlyturnthesteeringwheeland
holdonlock.
d.Repeatpressuretestonoppositelock.
e.Thetestpressureshouldprogressivelyrisefrom5bar
to90bar,dependantonroadsurface.Pressurewill
riseto90barwhenthesteeringisheldonfulllock.
f.Withtheengineatidle,releasethesteeringwheel.
Pressureshouldread5barorbelow.
g.Pressureoutsidetheabovetoleranceindicatesafault.
15.Removetestequipmentfromadaptors.
16.RemoveadaptorsfromPASpumpandsteeringrack
feedpipe.
17.Fitnewsealingwashers,connectfeedpipetoPAS
pump,tandtightenbanjoboltto38–42Nm.
18.Cleanchassisandsurroundingarea.
19.CheckPASuidlevel.
20.Connectbatteryearthlead.
PowerAssistedSteeringSystemBleeding
Adjust
1.Cleanreservoiraroundllercap.
2.Removellercapfromreservoirandllreservoirwith
powersteeringuidfromacleancontaineruntiluid
reachesbetweenupperandlowermarkonlevel.
Capacities, Capacities,
Capacities,
Fluids Fluids
Fluids
and and
and
Lubricants Lubricants
Lubricants
. .
.
Caution:Caremustbetakentoensurethatoiloruid
doesnotenterorcontaminatethealternator.
3.Startengineandallowtorunatidlefor10seconds.
Stopengine.
4.Checkandtop-upsteeringuidreservoir.
5.StartengineandturnsteeringfullytoLHandRHlocks.
Stopengine.
6.Checkandtop-upsteeringuidreservoir.
7.Startandrunenginefor2minutes,turnsteeringfully
toRHandLHlocks.
8.Checkandtop-upsteeringuidreservoir.
Caution:Donotholdsteeringatfulllockforlongerthan
10seconds.
9.Switchoffengine.
10.Checkpowersteeringuid,ifaerated,waituntiluid
isfreefrombubblesthentop-upreservoirtoupper
levelmark.
11.Fitreservoirllercap.
Version2.0525