microjig ZEROPLAY - Project Overview; Tools and Materials; Tools; Materials

1
This table saw sled combines the ease and precision of ZEROPLAY Miter Bars with the versatil-
ity of the MATCHFIT System. Its modular design allows the user to add a variety of attach-
ments for a wide array of functions. Its defining feature is the incorporation of interchangeable
zero-clearance inserts. Each insert is dedicated to one blade, set at one angle. This ensures
tearout-free cuts, no matter the blade or angle of cut, all with just one sled.
- ZEROPLAY Miter Bars Double Pack (ZP9-B2S2)
- (2) MATCHFIT Dovetail Hardware Variety Packs
- 1/2”, 14-degree dovetail router bit
- 1/4” diameter straight or spiral router bit
- 1/2” diameter forstner bit
- 3/8” diameter forstner bit
- 1/4” diameter standard drill bit
- Flush trim router bit
- Table saw
- Router table or handheld router with edge guide
- Flat carpenters triangle
- Double-sided tape
- (1) 20” x 30“, 1/2” thick plywood (PART A)
*
void-free recommended
- (1) 1-1/2
”
thick, 2“W x 30”L hard maple (PART D)
-(2) 12-1/8 x 20-1/4, 1/2” thick plywood
(PARTS B & C)
- (1) 1-1/2
”
thick, 2“W x 6”L hard maple (PART E)
-(6) 24
“
x 6
”
, 1/2” thick plywood (PARTS Z1-Z6)
(A)
(B)
(C)
(Z1)
(D)
(E)