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Microscan MicroHAWK MV-20 - User Manual

Microscan MicroHAWK MV-20
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Step 4 — Install AutoVISION
AutoVISION can also be installed from the Download Center at www.microscan.com and can also be
found on the Microscan Tools Drive that is packaged with the camera.
1. Follow the prompts to install AutoVISION from the Tools Drive.
2. Click on the AutoVISION icon to run the program.
Minimum System Requirements
Intel Core i3 Processor @ 1.6 GHz
Internet Explorer 11 or higher / Google Chrome
2GB RAM (Windows 7 SP1 / Windows 7 Embedded Standard SP1)
3GB hard drive space
32-bit color display, 1366 x 768
4.0 Windows Experience Index (particularly for graphics)
1 USB 2.0 port and 1 Network port
Step 3 — Mount and Position the Camera
1. Position the camera at a focal distance of one inch or more from a test object.
2. Tip the camera relative to the object to avoid the glare of direct (specular) reflection. The case parting
line should be perpendicular to the plane of the symbol by either pitching the symbol or the camera.
Avoid excessive skew or pitch. Maximum skew is ±30°; maximum pitch is ±30°.
Proper lighting is critical to the success of a machine vision application. Depending on the requirements
of your application, you may need to add external lighting from Microscan’s NERLITE family of machine
vision lighting products.
Consider the following:
Is the surface of the object flat, slightly bumpy, or very bumpy?
Is the surface matte or shiny?
Is the object curved or flat?
What is the color of the object or area being inspected?
Is the object moving or stationary?
Machine vision lighting should maximize contrast of the areas or features being inspected while
minimizing the contrast of everything else.
Step 5 — Connect to the Camera
After you launch AutoVISION, you will see the Select a device to start editing a job view.
Note: If there is a default job on the camera, AutoVISION will automatically skip the Connect step and you
will see the Image view.
1. Select your camera from the Select Device dropdown menu.
2. Click the Modify button beneath the camera settings details to change camera settings.
3. Choose whether you want to create a new job, load a job (.avp), or upload a job from the camera.
Note: If you are using an MV-20 or MV-30 with a USB cable, the driver has already configured your
PC address. If you are using an MV-40, you must set the PC to the same IP range as the default IP
address. Default IP address:
192.168.188.2
. Set the PC to the same IP range (example:
192.168.188.100
).
Step 6 — Evaluate a Captured Image and Auto Calibrate
You will see the Image view after selecting your device. This view allows you to evaluate your first image
capture, providing information such as image size and a histogram. Click the Auto Calibration button to
set optimal camera parameters automatically. You can also adjust Exposure, Gain, and Focus as needed,
and set the desired Lighting Mode.
Step 7 — Create Your First Job with AutoVISION
After you have evaluated a captured image and Auto Calibrated the camera in the Image view, you will
move to the Edit view. This interface allows you to set camera parameters, add machine vision tools to
captured images, set tool parameters, and configure I/O inspection outputs.
Step 8 — Explore the Interface
The Edit view features a large image area with tool icons above and tool parameters below or to the right
depending on user preference. When a tool is selected, its specific parameters appear.
Tools that have been added are shown in the job list to the left of the image area, below Camera.
Image settings can be controlled using the icons in the corners of the image area.
Note: A Color Tool is also
available, but is not shown in
these images. The Color
Tool proves Color ID and
Color Match functionality.
Quick Start Guide
MicroHAWK MV-20 / MV-30 / MV-40
Copyright ©2017 Microscan Systems, Inc. P/N 83-9137432-02 Rev B
Step 1 — Check Hardware
Note:
Full configuration diagrams are available in the MicroHAWK MV-20 / MV-30 / MV-40 Configuration Guide.
Item Description Part Number
1 MicroHAWK MV-20, MicroHAWK MV-30, or MicroHAWK MV-40 7AXY-YZZZ-LPPP
2 Cable, USB A to Micro B, 6 ft., MV-20 61-9000034-01
3 Cable, USB A to Micro B, 3 ft., MV-20 61-9000045-01
4 Power Supply, 5V 97-9000006-01
5 Cable, DB15 to Ext. Power/USB, MV-30 61-9000038-01
6 Power Supply, 100-240VAC, +24VDC, M12 12-Pin Socket 97-000012-01
7 Cordset, Host, Ethernet, M12 8-Pin Plug (Screw-On) to RJ45, 1 m. 61-000160-03
Step 2 — Connect the System
MV-20 – Standalone USB Configuration
To Host
USB Type A
Plug
Micro-USB
Type B Plug
1
2 or 3
MV-30 – Standalone USB Configuration
1
1
MV-40 – Standalone Ethernet Configuration
To Power
Note: An accessory USB cable is required
between the 15-pin corner-exit cable and
the host’s USB port.
To Host
To Host
Power
Supply
Integrated
Corner-Exit
Cable
Accessory
USB Cable
to Host
Note: The MV-40 can be configured as an RS-232 camera with the QX-1 Interface Device.
See the MicroHAWK MV-20 / MV-30 / MV-40 Configuration Guide for more detail.
5
4
6
7
Note: There are two USB connection options – one is BUS-powered
and the other is externally powered. BUS-powered cable delivers
reduced illumination – approximately 30% less brightness.

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Overview

The MicroHAWK MV-20, MV-30, and MV-40 are advanced machine vision cameras designed for a wide range of industrial applications, from basic auto-ID to complex machine vision tasks. These devices are engineered to simplify setup and operation, making them accessible for both experienced users and those new to machine vision.

Function Description

The primary function of the MicroHAWK MV series is to capture images and perform various machine vision inspections. This includes decoding 1D and 2D barcodes, optical character recognition (OCR), measuring distances, counting objects, and verifying product features. The cameras integrate seamlessly with the AutoVISION software, which provides a user-friendly interface for configuring and running inspection jobs.

The MV series cameras are capable of capturing high-resolution images, which are then processed by the AutoVISION software to extract relevant information. For instance, in an auto-ID application, the camera captures an image of a barcode, and the software decodes the information embedded within it. In a measurement application, the software analyzes the captured image to determine distances or dimensions of an object. For OCR, the camera reads text printed on a surface, converting it into digital data.

The cameras support various lighting modes and can be adjusted for exposure, gain, and focus to optimize image quality for different environments and object types. This adaptability ensures reliable performance across diverse industrial settings, from well-lit production lines to challenging low-light conditions.

Usage Features

The MicroHAWK MV series is designed for ease of use, starting with its straightforward hardware connection. The MV-20 and MV-30 models primarily use USB connections for both power and data, simplifying integration with host PCs. The MV-40 model offers Ethernet connectivity, providing more robust networking capabilities for industrial environments. For USB connections, the system automatically configures the PC address, while for Ethernet, users may need to manually set the PC's IP range to match the camera's default IP address.

The AutoVISION software guides users through the entire setup process, from connecting the device to creating and running inspection jobs. Upon launching AutoVISION, users can select their camera from a dropdown menu and choose to create a new job, load an existing one, or upload a job from the camera. The software's intuitive interface allows users to evaluate captured images, auto-calibrate camera parameters, and adjust settings like exposure, gain, and focus. The "Auto Calibration" feature automatically optimizes camera parameters for the best image capture, reducing manual configuration effort.

Creating an inspection job involves dragging and dropping various tools onto the image area. For example, to decode a barcode, users can drag the "Decode Tool" onto the image and define a region of interest around the barcode. Similarly, "OCR Tool" can be used for text recognition, "Measure Tool" for dimensional checks, and "Count Tool" for counting objects. The software provides visual feedback, allowing users to see the results of their tool configurations in real-time.

The "Edit view" in AutoVISION offers a comprehensive workspace where users can set camera parameters, add machine vision tools, configure tool parameters, and define I/O inspection outputs. The ability to adjust lighting modes, trigger types, and trigger polarity further enhances the camera's versatility, allowing it to adapt to specific application requirements. For instance, users can choose between continuous or triggered image capture, and set up external triggers for precise timing.

The software also includes features for testing jobs. Users can "Try Out Job Once" to test a single image capture or "Try Out Job in Loop" to continuously test the job on multiple images, which is particularly useful for fine-tuning parameters and ensuring consistent performance. Once a job is configured and tested, it can be downloaded to the camera and run, with inspection results and active tools displayed in the interface.

Maintenance Features

While the MicroHAWK MV series cameras are designed for robust industrial use, certain aspects contribute to their long-term maintenance and reliability. Proper mounting and positioning are crucial for optimal performance. Users are advised to position the camera at a suitable focal distance and tip it to avoid glare from direct reflection. Ensuring the case parting line is perpendicular to the symbol's plane helps minimize skew and pitch, which can affect reading accuracy.

Lighting is a critical factor for machine vision applications. The cameras are designed to work with various lighting conditions, and users may need to add external lighting from Microscan's NERLITE family to maximize contrast and minimize interference. Considerations such as object surface texture (flat, bumpy, matte, shiny), object shape (curved, flat), color, and movement (moving or stationary) all influence the choice and configuration of lighting.

The cameras are built with durable enclosures, with different IP ratings (IP40 for MV-20, IP54 for MV-30, and IP65 for MV-40) indicating varying levels of protection against dust and water ingress. This ensures reliability in harsh industrial environments. For the MV-30 and MV-40 models, Microscan offers an Isolation Mounting Kit to eliminate ground loops or other external electrical noise, which is important for maintaining signal integrity and preventing damage in electrically noisy environments.

Software updates and field upgrades are also part of the maintenance strategy. While optics and illumination are factory-set for optimal alignment, LED balancing, and sealing, the camera's software is field-upgradeable via licenses. This allows users to keep their cameras updated with the latest features and improvements without needing to send the hardware back to the manufacturer. The AutoVISION software itself is regularly updated, and users can download the latest versions from the Microscan Download Center, ensuring access to the most current tools and functionalities.

Microscan MicroHAWK MV-20 Specifications

General IconGeneral
Sensor TypeCMOS
Resolution1280 x 1024
Frame Rate60 fps
Lens MountCS-Mount
CommunicationEthernet
IP RatingIP65
InterfaceGigabit Ethernet
Light SourceIntegrated LED
Operating Temperature0 to 50 °C
Field of ViewConfigurable via lens selection
Dimensions50 x 50 x 50 mm

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