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Details on production code, rated speed, weight, noise, and vibration levels for the tool.
Guidance on essential protective gear like ear protection and eye protection.
Essential safety rules for using the cut-off machine, including guard usage and accessory selection.
Guidance on avoiding kickback, safe operating procedures, and workpiece support.
Instructions on dust control, material hazards, tool maintenance, and avoiding common issues.
Guidance on selecting the correct wheel type for different materials.
Instructions for handling, charging, storing, and protecting lithium-ion battery packs.
Guidelines and regulations for safely transporting lithium-ion batteries.
Procedures for cleaning, upkeep, and ensuring the longevity of the tool.
Explanation of important safety and operational symbols used throughout the manual.
Details on production code, rated speed, weight, noise, and vibration levels for the tool.
Guidance on essential protective gear like ear protection and eye protection.
Essential safety rules for using the cut-off machine, including guard usage and accessory selection.
Guidance on avoiding kickback, safe operating procedures, and workpiece support.
Instructions on dust control, material hazards, tool maintenance, and avoiding common issues.
Guidance on selecting the correct wheel type for different materials.
Instructions for handling, charging, storing, and protecting lithium-ion battery packs.
Guidelines and regulations for safely transporting lithium-ion batteries.
Procedures for cleaning, upkeep, and ensuring the longevity of the tool.
Explanation of important safety and operational symbols used throughout the manual.
This document provides comprehensive instructions for the Milwaukee M12 FCOT, a versatile cut-off tool designed for various cutting applications. The manual emphasizes safety, proper usage, and maintenance to ensure optimal performance and longevity of the device.
The Milwaukee M12 FCOT is a cordless cut-off tool primarily intended for cutting different materials. It is designed to be used with specific abrasive and diamond wheels, allowing it to tackle a range of tasks from cutting drywall and fiber cement to steel, tile, and concrete. The tool is powered by a lithium-ion battery pack, offering portability and convenience for various job sites. It features an integrated LED light to illuminate the workpiece, enhancing visibility and precision during operation. The tool also incorporates a spindle lock mechanism for easy wheel changes and an adjustable cutting depth feature to accommodate different material thicknesses. For enhanced safety and dust management, the M12 FCOT can be connected to a dust extraction system.
Before starting any work, it is crucial to remove the battery pack from the machine to prevent accidental startup. The battery pack is inserted by aligning it with the tool's receptacle and pushing until it clicks into place. To remove the battery, press the release button and pull the pack out. The tool features a battery fuel gauge, indicated by LED lights, which shows the remaining charge. Pressing the trigger briefly will activate the fuel gauge for 2-3 seconds.
Changing the cutting wheel involves several steps. First, ensure the battery pack is removed. Press the spindle lock button to secure the spindle, then use the provided wrench to loosen and remove the retaining nut and outer flange. Carefully remove the old wheel and replace it with a new one, ensuring it is correctly seated on the inner flange. Reattach the outer flange and retaining nut, then tighten them securely while holding the spindle lock button. Only use Type "1" abrasive and diamond wheels with a maximum thickness of 3.2 mm and a safe operating speed of at least 20,000 min⁻¹. Different wheel types are recommended for specific materials: carbide abrasive wheels for drywall, fiber cement, and plastic; abrasive cut-off wheels for steel, stainless steel, and non-ferrous materials; and diamond abrasive wheels for tile, concrete, brick, and ceramics. Always follow the wheel manufacturer's use recommendations.
The cutting depth can be adjusted to match the thickness of the workpiece. This is achieved by manipulating the base plate or guard mechanism, allowing the user to set the desired cutting depth before making a cut. The tool is activated by pressing the START button (trigger) and deactivated by releasing it (STOP). An integrated LED light illuminates the workpiece when the tool is in operation, improving visibility.
For dust control, the M12 FCOT can be connected to a dust extraction system. This involves attaching a dust shroud or adapter to the tool and connecting it to a vacuum cleaner. This feature is particularly important when cutting materials that produce a lot of dust, helping to maintain a cleaner work environment and reduce exposure to harmful particles.
When operating the tool, always wear appropriate personal protective equipment, including gloves, ear protectors, safety goggles, and a suitable dust protection mask. Be aware of kickback, which can occur if the wheel snags or is pinched in the workpiece. Maintain a firm grip on the tool and position your body to avoid kickback forces. Never place your hand near the rotating accessory. Ensure the workpiece is stable and secured to prevent movement during cutting. Avoid cutting into walls or ceilings without checking for hidden electrical wires or pipes.
Regular maintenance is essential for the safe and efficient operation of the Milwaukee M12 FCOT. The ventilation slots of the machine must be kept clear at all times to prevent overheating. Before performing any maintenance or attaching/removing saw blades, always disconnect the tool from the power supply by removing the battery pack.
Clean the tool and guarding system with a dry cloth. Avoid using certain cleaning agents and solvents, as they can be harmful to plastics and other insulated parts. Keep the apparatus handle clean, dry, and free of spilled oil or grease. Regularly check the function of guards to ensure they are operating correctly. Consistent maintenance and cleaning contribute to a long service life and safe handling.
For battery packs, it is recommended to recharge them before use if they have not been used for some time. Avoid exposing battery packs to temperatures exceeding 50°C (122°F) or extended sunlight, as this can reduce performance and risk overheating. Keep the contacts of chargers and battery packs clean. For optimal battery life, fully charge the battery packs after each use and remove them from the charger once fully charged. For storage longer than 30 days, store battery packs below 27°C, away from moisture, and in a 30%-50% charged condition. Recharge them every six months during storage. The battery pack includes overload protection; if the machine automatically switches off due to extreme stress, turn it off and then on again to restart. If it does not restart, the battery pack may be completely discharged and needs to be recharged.
Only use Milwaukee accessories and spare parts. If components need replacement and are not described in the manual, contact a Milwaukee service agent. An exploded view of the tool can be ordered by providing the machine type and six-digit number from the label to Techtronic Industries GmbH.
Proper disposal of electric tools, batteries, and rechargeable batteries is crucial. Do not dispose of them with household waste. Instead, collect them separately and return them to an environmentally compatible recycling facility. Consult your local authority or retailer for recycling advice and collection points.
General| Voltage | 12V |
|---|---|
| No Load Speed | 20, 000 RPM |
| Weight | 1.1 kg (without battery) |
| Tool Length | 290 mm |
| Wheel Diameter | 76 mm |
| Arbor Size | 10 mm |
| Battery Type | Li-ion |
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