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Minebea Sartorius Intec Maxxis 4 PR 5500 User Manual

Minebea Sartorius Intec Maxxis 4 PR 5500
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Instrument Manual
Process Controller Maxxis 4
PR 5500
Instrument Manual 9499 050 55000 Edition 2 24.07.2015
for PR 5500 Release 2.20
Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany
Tel: +49.40.67960.303 Fax: +49.40.67960.383

Table of Contents

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Minebea Sartorius Intec Maxxis 4 PR 5500 Specifications

General IconGeneral
ManufacturerMinebea Intec
Product CategoryController
Product NameMaxxis 4 PR 5500
Housing materialStainless steel
Protection typeIP65
ApplicationWeighing applications
DisplayLCD
InterfacesEthernet, RS232
Operating Temperature-10 °C to +40 °C

Summary

Introduction

Symbols and Signs

Explains symbols used in the manual for warnings, notes, and user guidance.

Safety Information

Before Commissioning

Covers essential checks and procedures before the device is put into operation.

Repairs and Maintenance

Outlines procedures for repairs, maintenance, and handling of static-sensitive components.

Process Controller

Overview of the Instrument

Details key features like accuracy, response times, housing, and connectivity options.

Housing

Describes the physical dimensions and installation requirements for the device housing.

Display and Control Panel

Explains the layout and function of the display, keys, and indicators.

Overview of Connections

Illustrates all available ports and interfaces for connecting external devices and modules.

Plug-in Cards

Lists and describes various optional interface and fieldbus cards for expanding functionality.

Device Installation

Mechanical Preparation

Covers essential steps for preparing the installation site and securing components.

Hardware Construction

Identifies key components and their locations on the main board.

Accessories

Lists and describes various optional accessories and their specifications.

PR 5500/04 2x RS-485 Interface

Technical details and connection diagrams for the dual RS-485 interface card.

PR 5500/12 Digital Inputs and Outputs

Details of the digital I/O card with 4 inputs and 4 outputs.

PR 1721/61 ProfiBus-DP

Specifications and connection details for the ProfiBus-DP fieldbus card.

PR 1721/66 ProfiNet I/O

Specifications and connection details for the ProfiNet I/O fieldbus card.

Commissioning

Power Failure/Data Protection/Warm Start/Cold Start

Explains how the device handles power interruptions and different startup modes.

Configuring and Calibrating via a Notebook/PC

Guides users on connecting and configuring the device using remote access tools.

User Management

Covers setting up and managing user accounts with different access levels.

System Menu

Overview of the device's main menu structure for configuration.

Calibrating the Internal Weighing Point

Detailed procedures for calibrating the internal weighing system.

Configuring a xBPI Scale

Setup procedures for connecting and configuring xBPI scales.

Calibrating Digital Weighbridge Load Cell ‚Pendeo® Truck‘

Calibration process for Pendeo Truck digital load cells.

System setup: Network parameters

Configuration of network settings like IP address, hostname, and DHCP.

System setup: Weighing point: Weighing point A: Internal weighing point

Configuration steps for an internal weighing point, including calibration.

System setup: Weighing point: Weighing point A: xBPI scale

Configuration procedures for connecting and setting up an xBPI scale.

System setup: Display settings

Adjustments for display color and luminance.

System setup: License settings

How to activate licenses for functions and application programs.

Extended Functions

System Maintenance

Access to essential functions for maintaining the device's operational status.

Saving to selected Media (Backup)

Procedures for backing up configuration and data to various media.

Restoring Backup Data from External Media

How to restore backed-up data from SD card, USB stick, or shared folders.

Exporting to selected Media

Functionality to export device data to external media in XML format.

Importing Data from External Media

How to import data files (XML format) from external media into the device.

Alibi Memory Maintenance

Management of Alibi memory records, including export and clearing.

SD Card Maintenance

Operations related to the SD card, such as formatting and cleaning backups.

Creating a Service Report

Generating a report file containing system status, logs, and configuration for technical support.

Switching Off the Device

Correct procedure for powering down the device, including data saving and battery deactivation.

Updating the Software

Methods for updating the device's firmware and application software.

Resetting the Device to the Factory Settings

Restoring the device to its original factory configuration.

Hardware Test

Procedures for testing the device's display, keyboard, and I/O cards.

Functions via the WEB Site

Accessing device functions through a web browser via network connection.

Alibi Memory

Functions for managing the Alibi memory, including erasing and overwriting records.

BIOS Menu

Accessing the basic input/output system for system recovery and startup options.

ModBus Protocol

General Description

Overview of the J-Bus/ModBus protocol and its supported functions for device communication.

ModBus-RTU

Details the telegram structure and specifications for ModBus-RTU communication via serial interface.

ModBus-TCP/UDP

Explains ModBus-TCP/UDP communication via the network interface, including telegram structure and comparison.

Functions

Describes the specific ModBus functions (e.g., read/write bits, words) and their command/reply structures.

Error Messages

Lists and explains error messages generated during ModBus communication.

EW Com Protocol

Weight Function Commands

Details commands for reading and manipulating weight data, including parameters and error messages.

SPM Commands

Describes commands for interacting with the SPM (Serial Peripheral Module).

Repairs and Maintenance

Battery for Date/Time

Information about the lithium battery for date/time backup and its replacement.

Cleaning

Instructions on how to clean the device safely, including warnings about moisture and cleaning agents.

Error Messages

Error Messages in Measuring Circuit

Lists errors related to the weighing electronics and their possible causes.

Error Messages with xBPI Scales

Specific error codes and causes for communication issues with xBPI scales.

Error Messages with Pendeo® Load Cells

Error messages associated with Pendeo load cells and their troubleshooting.

Error Messages during Calibration

Error messages that may occur during the calibration process, categorized by function.

Specifications

General Data

Provides overall technical specifications valid after warm-up.

Effect of Ambient Conditions

Specifies operating and storage conditions like temperature, moisture, and elevation.

Electromagnetic Compatibility (EMC)

Lists EMC compliance data and immunity test levels for signal lines and inputs.

Mechanics

Physical characteristics of the device's construction and dimensions.

Appendix

Configuration Printout

Shows an example of the device's configuration settings as a printed report.

LEDs

Explains the function and status indicated by the LEDs on the device and its modules.

Terminal Coding

Describes the procedure for coding connectors for plug-in cards.

Exchanging the Plug-In Cards

Safety information and procedures for replacing optional and fieldbus cards.

Replacing the Device

Steps for transferring data and settings to a new device, including SIL chip and SD card considerations.

Replacing the SD Card

Procedures for safely replacing the SD card, including data export and import.