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Minipack-Torre Pratika 56 Series User Manual

Minipack-Torre Pratika 56 Series
92 pages
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Minipack-torre S.p.A.
Via Provinciale, 54 - 24044 Dalmine (BG) - Italy
Tel. (035) 563525 Fax (035) 564945
E-mail: info@minipack-torre.it
http://www.minipack-torre.it
IT ISTRUZIONI PER L’USO E LA MANUTENZIONE
EN INSTRUCTIONS FOR USE AND MAINTENANCE
DE ANWEISUNGEN ZUR BEDIENUNG UND WARTUNG
Pratika 56 (MF21BA54)
Pratika 56 CS (MF23BA80)
Pratika 56 MPE (MF23BA81, MF23BA82, MF23BA63, MF23BA68, MF23BA65*)
Pratika 56 MPS (MF23BA83, MF23BA84)
Versione HMI 3.00 / HMI 3.00 version / Version HMI 3.00
Pratika 56
Pratika 56 CS
Pratika 56 MPE
Pratika 56 MPS
Valido dalla matr. / Valid from s.n. / Gültig ab Seriennr. 1534 (07.2014) 1525 (06.2014)
1526 (06.2014)
1505 (04.2014)*
xxxx (xx.2014)
IT LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI PRIMA DI USARE LA MACCHINA
EN BEFORE USING THE MACHINE PLEASE CAREFULLY READ THE INSTRUCTIONS
DE BITTE LESEN SIE DIESE ANLEITUNG GENAU DURCH, BEVOR SIE DIE MASCHINE BENÜTZEN
IT Italiano Pagina 01
DOC. N. FM111147
REV. 01
ED. 11.2014
EN English Page 30
DE Deutsch Seite 59

Table of Contents

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Minipack-Torre Pratika 56 Series Specifications

General IconGeneral
BrandMinipack-Torre
ModelPratika 56 Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Chapter 1. Description

Preface and Safety Symbols

Introduction to the manual and explanation of safety symbols used.

Machine Features and Technical Data

Overview of the machine's capabilities and key technical specifications.

Chapter 2. Film Features

Compatible Film Types and Recommendations

Details on types of shrink film suitable for the machine and recommendations.

Calculating Required Film Width (Band A)

Formula and explanation for determining the necessary film width for packaging.

Chapter 3. Machine Usage Conditions

Maximum Packaging Dimensions

Specifications for the maximum size of products that can be packaged.

Suitable Products for Packaging

Description of product categories and sectors compatible with the machine.

Prohibited Items for Packaging

List of products that must not be packaged to avoid damage or injury.

Chapter 4. Safety Standards

General Safety Warnings and Precautions

Essential safety rules and warnings for correct and safe machine operation.

Required Personal Protective Equipment (PPE)

Guidelines on safety shoes, gloves, and other protective gear for operators.

Machine Guards and Safety Interlocks

Description of safety guards (C1, C2) and their function in stopping the machine.

Residual Risks and Hazard Areas

Identification of residual risks like dragging, burns, and electric shock, with warnings.

Chapter 5. Machine Adjustment and Setting Up

Control Panel Overview and Components

Description of the touch control panel, main switch, buttons, and luminous column.

Main Control Panel Keys and Functions

Explanation of the icons and their corresponding functions on the control panel.

Luminous Column for Machine Status Indication

Details on the multicolour LED column and buzzer signals for machine status.

Machine Start-up Procedure

Step-by-step guide for powering on the machine and initiating the start-up sequence.

Machine Operating Modes: Automatic and Manual

Explanation of the AUTOMATIC and MANUAL operating modes and their usage.

Password Protection Levels and Access

Information on password protection for machine functions and access levels.

Password Reset Procedure

Procedure for resetting the password protection on the machine's functions.

Creating New Automatic Programs

Step-by-step guide for creating and saving new automatic operating programs.

Setting Automatic Program Parameters via Data Key

Detailed guide to adjusting parameters like packet height, length, and temperatures.

Automatic Program Settings: Sealing, Belts, and Photocell

Configuration of sealing bar, belts, photocell, and blow air settings for automatic programs.

Automatic Program Settings: Film Handling and Tunnel

Adjusting film loosening, unwinder, film reel, and tunnel parameters for automatic programs.

Automatic Program Settings: Load/Unload Belts and Pedal

Configuration of load/unload belts and optional pedal control for automatic programs.

Setting Automatic Program Parameters via Graphic Interface

Alternative method to set parameters using a graphical representation of the machine.

Selecting and Loading Automatic Programs

Procedure for choosing, loading, and applying saved automatic programs.

Setting Parameters for Manual Programs

Guide to adjusting parameters when operating the machine in MANUAL mode.

Deleting Saved Programs

Instructions on how to remove unwanted saved programs from the machine.

Changing the Display Language

Procedure for selecting the desired language for the machine's interface.

Setting Machine Pause Time for Energy Saving

Configuring the pause time function to switch off resistors and save energy.

Using Partial and Stock Counters

Explanation of counters for tracking manufactured products and setting batch limits.

Program Backup and Restore via USB

Instructions for saving (backup) and loading (restore) programs using a USB drive.

List of Machine Alarms and Fault Codes

Comprehensive list of all possible alarms, their codes, and potential causes.

Resetting Machine Alarms and Error Handling

Procedure for resetting triggered alarms and understanding the PLC diagnosis information.

Film Introduction Procedure: Phases 1 & 2

Step-by-step guide for inserting the film reel into the machine, starting with initial setup.

Film Introduction Procedure: Phases 3, 4 & 5

Completing the film insertion process, including sealing cycles and final placement.

Film Introduction Procedure: Phases 6 & 7

Finalizing film setup by adjusting micro-perforators, reel position, and roller settings.

Mechanical Adjustments for Optimal Operation

Guide to making physical adjustments to the machine for correct packaging.

Adjusting the Infeed Belt Position

How to adjust the infeed belt alignment for product handling.

Adjusting Vertical and Horizontal Photocell Placement

Instructions for positioning photocells for accurate product detection.

Adjusting the Film Raiser Bar Position

How to adjust the film raiser bar for proper film lifting during insertion.

Adjusting the Film Opening Bar

Procedure to adjust the bar that separates the film reel edges.

Initiating the Packaging Process

How to start the machine in automatic mode and begin the packaging operation.

Chapter 6. Ordinary Maintenance

Maintenance Precautions and Maintenance Mode

Safety rules and procedure for putting the machine into maintenance mode.

Routine Maintenance Schedule and Tasks

Table outlining routine maintenance tasks, frequency, and components.

Daily and Periodic Maintenance Tasks

Specific maintenance operations for daily, monthly, and yearly intervals.

Maintenance Plan for Safety Devices

Procedures for checking and maintaining the machine's safety devices monthly.

Disassembly, Disposal, and Waste Management

Guidelines for safe disassembly, waste treatment, and environmental disposal of the machine.

Chapter 7. Guarantee

Certificate of Guarantee Details

Instructions for filling out and submitting the guarantee certificate.

Guarantee Terms and Conditions

Explanation of the warranty coverage, exclusions, and conditions for validity.

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