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Minitech Mini-Mill Series User Manual

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Minitech CNC Mini-Mill
Users Guide
Minitech Machinery Corporation
6050 Peachtree Parkway
Suite 240-205
Norcross, GA 30092
P: 1-800-662-1760 P: 770-441-8525
F: 770-441-8526
www.minitech.com
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Minitech Mini-Mill Series Specifications

General IconGeneral
Axis Configuration3-Axis (X, Y, Z)
Axis ControlStepper motor control
Drive SystemBall screw or lead screw drives
Spindle ControlVariable speed spindle
InterfaceUSB

Summary

Preface

Copyright

Details copyright and trademark information regarding the manual and its content.

Warranty Information

Warranty

Outlines the limited warranty period, terms, and conditions for the Minitech CNC Mini-Mill.

Regulatory Compliance

Federal Communications Commission Statement

Provides FCC compliance statement for the equipment, including guidelines to prevent interference.

Safety Precautions

Safety Rules

Lists essential safety rules for operating the Mini-Mill, covering unattended operation, eye protection, and grounding.

System Requirements

System Requirements

Specifies the minimum hardware and software requirements for operating the Minitech CNC Mini-Mill.

Installation and Setup

Shipment Review

Guides users on how to check the Minitech shipment contents against the provided ship list upon arrival.

Mounting the Machine

Provides recommendations and procedures for securely mounting the Mini-Mill to a stable surface for optimal performance.

Computer Interface Connection

Computer Interface Connection

Explains how to connect the Mini-Mill to a PC using a USB cable and highlights safety precautions during connection.

Controller Connections

Controller Connections

Details the cable connections for USB interfacing, AC power, motors, and sensors to the CNC Stepper Motor Control Box.

Stepper Motor Connections

Stepper Motor Connections

Instructs on connecting stepper motor cables to the controller, emphasizing correct axis port matching.

Troubleshooting Power Issues

Problem Solving

Offers troubleshooting steps for common issues related to AC and DC power supply to the controller and motors.

Milling Basics

Types of Work

Describes the three primary types of work the Mini-Mill can perform: milling, drilling, and boring.

Spindle Mechanism

Discusses considerations for the spindle motor, including overload potential and RPM-load relationships.

Cutting Tools and Standard Accessories

Details recommended end mills, shank sizes, and accessories for milling operations.

Work Holding and Operation

Hold Down Provisions

Explains methods for securing workpieces to the mill table using V-block clamps or a manual vise.

Mini-Mill Operating Instructions

Provides guidelines for operating the Mini-Mill, emphasizing its light-duty nature and proper material handling.

The CNC Milling Machine

Parts of the Machine

Identifies and illustrates the key components and axes (X, Y, Z, A) of the Minitech CNC Mini-Mill 3.

Aligning the Machine Tool

Alignment Tools

Lists essential tools required for performing machine alignment procedures to achieve dimensional accuracy.

X/Y Table Alignment Flatness

Describes the process for testing the flatness of the machine table using a dial test indicator.

Table Alignment and Degrees of Freedom

Alignment

Explains the six degrees of freedom (pitch, roll, yaw) relevant to machine alignment and the methods for adjusting them.

Tramming the Head

Tramming the head

Details the process of making the spindle perpendicular to the table using a dial test indicator and adjustment screws.

Rotary Table and Tailstock Setup

Run Out

Explains how to measure and assess run out on the rotary table and chuck setup using a dial test indicator.

Rotary Axis Alignment

Alignment

Guides on aligning the A-axis parallel with the X-axis by adjusting pitch and yaw using the rotary table and indicator.

Tailstock Alignment

Align the tailstock

Provides steps to align the tailstock to the center of the rotary axis using the dial test indicator and adjusting screws.

Setting Home and Probe Positions

Setting Home and Probe Positions

Describes the procedure for setting machine home positions and tool probe locations for advanced operation.

Maintenance Procedures

Proper Work Site

Emphasizes the importance of maintaining a clean and obstruction-free work site for the Mini-Mill and computer.

Clean Mini-Mill

Details areas on the Mini-Mill prone to debris buildup and methods for cleaning, including table removal.

Examine Couplers

Instructs users to periodically inspect stepper motor to lead screw couplers for looseness, which can cause movement errors.

Machine Lubrication

Lubrication

Provides specific directions for lubricating the machine's rails, ball screws, and rotary axis using lithium grease and oil.

Service and Support

Service and Support

Outlines how to contact Minitech for service, including necessary information to provide and procedures for returning components.

Machine Component Drawings

Drawings of the Machine Components

Presents an exploded view illustrating the various components of the CNC Mini-Mill machine.

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