Mitsubishi Electric M800VS Series - System Basic Configuration

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IB-1501613-A

System Basic Configuration

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Table of Contents24
System Basic Configuration32
System Basic Configuration Drawing33
General Connection Diagram34
General Connection Diagram [M800VS]35
General Connection Diagram [M80V]36
Differences in Connection Depending on the Operation Panel I/O Unit38
Connecting a Pulse-Controlled Inverter [M80V]39
List of Configuration40
Control Unit [M800VS]41
Control Unit [M80V]41
Display Unit [M800VS]41
Display Unit [M80V]41
Keyboard Unit [M800VS]42
Keyboard Unit [M80V]42
Operation Panel I/O Unit43
Remote I/O Unit44
Functional Safety Expansion Unit [M80V]45
Function Expansion Unit45
Manual Pulse Generator45
Synchronous Feed Encoder45
Machine Operation Panel46
Handy Terminal46
Cable Connector Sets47
Thermistor Set47
Genuine Memory Card47
Durable Parts47
Replacements47
List of Cables48
System Type50
General Specifications52
Environment Conditions [M800VS]53
Installation Environment Conditions53
VDC Stabilized Power Supply Selecting Conditions56
Environment Conditions [M80V]57
Installation Environment Conditions57
VDC Stabilized Power Supply Selecting Conditions60
Control Unit [M800VS]61
Fcu8-Mu551 / Fcu8-Ma55161
Control Unit [M80V]75
Fcu8-Mu521 / Fcu8-Mu52275
Display Unit [M800VS]78
Type (FCU8-DU142-31)78
15-Type (FCU8-DU182-31)80
Precautions82
Display Unit [M80V]83
Type (FCU8-DU122-12)83
Type (FCU8-DU142-32)85
15-Type (FCU8-DU182-32)87
Precautions89
Keyboard Unit90
Keyboard for 8.4-Type Display Unit (FCU8-KB025)91
Keyboard for 8.4-Type Display Unit (FCU8-KB026)92
Keyboard for 8.4-Type Display Unit (FCU8-KB028)93
Keyboard for 8.4-Type Display Unit (FCU8-KB029)94
Keyboard for 10.4-Type Display Unit (FCU8-KB041)95
Keyboard for 10.4-Type Display Unit (FCU8-KB046)96
Keyboard for 10.4-Type Display Unit (FCU8-KB047)97
Keyboard for 10.4-Type Display Unit (FCU8-KB048)98
Keyboard for 15-Type Display Unit (FCU8-KB083)99
Operation Panel I/O Unit100
List of Units100
Fcu8-Dx731/Fcu8-Dx750/Fcu8-Dx760/Fcu8-Dx761/Fcu8-Dx834101
Remote I/O Unit127
List of Units127
Fcu8-Dx220/Fcu8-Dx230/Fcu8-Dx231/Fcu8-Dx202/Fcu8-Dx213/ Fcu8-Dx213-1/Fcu8-Dx654/Fcu8-Dx654-1/Fcu8-Dx651/Fcu8-Dx408/ Fcu8-Dx409128
Functional Safety Expansion Unit170
Functional Safety Expansion Unit (FCU8-EX134)170
Function Expansion Unit171
CC-Link (FCU8-EX561)171
Profibus-Dp (Fcu8-Ex563)174
CC-Link IE Field (FCU8-EX564)177
Ethernet/Ip (FCU8-EX565)180
FL-Net (FCU8-EX568)183
Vibration Cutting Expansion Unit (FCU8-EX744)186
Option Relay Unit (FCU8-EX704)187
Option Relay Unit (FCU8-EX705)188
Manual Pulse Generator189
Manual Pulse Generator (UFO-01-2Z9)189
Manual Pulse Generator (HD60C)190
Synchronous Feed Encoder191
Synchronous Feed Encoder (OSE-1024-3-15-68)191
Machine Operation Panel193
Main Panels A/B193
(Fcu8-Kb921/Fcu8-Kb922/Fcu8-Kb925, Fcu8-Kb923/Fcu8-Kb924/Fcu8-Kb926)193
Sub Panel a (FCU8-KB931/FCU8-KB941)200
Handy Terminal205
Thermistor209
Thermistor(Pt3C-51F-M2)209
Exclusive SD Cards210
Specifications and Precautions of USB/SD/LAN Interface211
USB Interface (Memory I/F Card)211
SD Interface (Memory I/F Card)212
LAN Interface (Control Unit)212
Installation214
Heat Radiation Countermeasures215
Noise Countermeasures218
Connection of Frame Ground (FG)218
Shield Clamping of Cables219
Connecting Spark Killers220
Lightning Surge Protection Countermeasure221
Unit Installation222
Display Unit222
Keyboard Unit225
Operation Panel I/O Unit231
Remote I/O Unit232
Functional Safety Expansion Unit235
Function Expansion Unit236
Machine Operation Panel238
Precautions for Connecting240
Precautions for Wiring241
Precautions When Connecting/Disconnecting Cables241
Precautions for Using Optical Communication Cable244
Precautions for Connecting 24 V Power Supply245
Turning the Power ON/OFF246
Connection of Control Unit248
Control Unit Connection System Drawing249
Connecting with Power Supply250
Connecting with Emergency Stop Signal251
Connecting with Operation Panel I/O Unit254
Connecting with Remote I/O Unit255
Connecting with Drive Unit256
Connecting with Drive Unit MDS-E/EH Series257
Connection of Optical Communication Cables257
Drive Unit Arrangement260
Connecting with Drive Unit MDS-EM/EMH Series261
Connecting with Drive Unit MDS-EJ/EJH Series263
Connecting with Pulse-Controlled Inverter [M80V]264
Connecting with RS-232C Device266
Connecting with Skip Signal (Sensor)267
Connecting with Manual Pulse Generator269
Handle Numbers270
Connecting with Synchronous Feed Encoder271
Connecting I/O Device Via Function Expansion Unit272
Connecting I/O Device Via CC-Link273
Connecting I/O Device Via PROFIBUS-DP276
Connecting I/O Device Via CC-Link IE Field278
Connecting I/O Device Via Ethernet/Ip279
Connecting I/O Device Via FL-Net280
Connection of Keyboard Unit282
Keyboard Unit Connection System Drawing283
Connecting with Operation Panel I/O Unit283
Connection of Operation Panel I/O Unit284
Operation Panel I/O Unit Connection System Drawing285
Connecting with Power Supply286
Connecting with Frame Ground287
Connecting with Control Unit289
Connecting with Keyboard Unit289
Connecting with Remote I/O Unit290
Connecting with Manual Pulse Generator (MPG)291
Handle Numbers293
Connecting with Machine Operation Panel294
Wiring for 24 V Common Input296
Wiring for 0 V Common Input298
Wiring for Source Type Output300
Example of Wiring CJ42 (FCU8-DX760)303
Connection with the Scan Input Signal (FCU8-DX834)304
Connection with the Scan Output Signal (FCU8-DX834)305
Connecting with Analog Output Signal (FCU8-DX731)306
Connecting with Analog I/O Signal (FCU8-DX761)307
Connection of Remote I/O Unit308
Remote I/O Unit Connection System Drawing309
Connecting with Power Supply310
Connecting with Frame Ground312
Connecting with Control Unit313
Connecting with Operation Panel I/O Unit314
Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651)315
Connecting with Machine Control Signal320
(Fcu8-Dx213/Fcu8-Dx213-1/Fcu8-Dx654/Fcu8-Dx654-1)320
Connecting with Safety Machine Control Signal (FCU8-DX651)328
Connecting with Analog I/O Signal (FCU8-DX202)330
Connecting with Thermistor (FCU8-DX408)332
Connecting with Multi-Analog Input Signal (FCU8-DX409)335
Connection of Manual Pulse Generator344
Manual Pulse Generator Connection System Drawing345
Connecting with Control Unit346
Connecting with Operation Panel I/O Unit346
Connection of Synchronous Feed Encoder348
Synchronous Feed Encoder Connection System Drawing349
Connecting with Control Unit349
Connection of Machine Operation Panel350
Machine Operation Panel Connection System Drawing351
Connecting with Power Supply352
Connecting with Frame Ground353
Connecting with Operation Panel I/O Unit353
Connecting Emergency Stop Switch354
Connecting with Sub Panel354
Software Interface357
Connection of Handy Terminal362
Handy Terminal Connection System Drawing363
Connecting with Control Unit363
Cable364
Symbols for Writing Cable Drawings365
Cable Relating to NC366
FCUA-R050/R054 Cable366
G071 Cable367
G123 Cable367
G430 Cable368
G460 Cable369
J010 Cable370
J012 Cable371
J020/J021/J022 Cable372
J023/J024/J025 Cable373
J026/J027 Cable374
J030/J031 Cable375
J070/J071 Cable376
J100 Cable377
J120 Cable378
J121 Cable378
J210 Cable379
J221 Cable380
J224 Cable381
J225 Cable382
J303 Cable382
J350 Cable383
J351 Cable383
J460 Cable384
J461 Cable384
R2-TM Terminator Connector385
Cable Relating to Drive Unit386
Cable Wire and Assembly386
CNP2E-1 Cable388
CNP3EZ-2P/CNP3EZ-3P Cable389
CNV2E-8P/CNV2E-9P Cable390
CNV2E-D Cable391
CNV2E-HP Cable391
DG30 Cable392
G380 Cable392
J395 Cable393
J396 Cable394
MR-BKS1CBL-A1-H/MR-BKS1CBL-A2-H Cable395
MR-BT6V2CBL Cable395
MR-D05UDL3M-B Cable396
MR-PWS1CBL-A1-H/MR-PWS1CBL-A2-H Cable396
SH21 Cable397
List of Cable Connector Sets398
Setup Outline400
Hardware Configuration401
Flow of Initial Setup403
Setting the Hardware406
Setting Drive Unit MDS-E/EH Series407
Setting the Rotary Switch407
Setting the DIP Switch408
Setting Drive Unit MDS-EM/EMH Series409
Setting the Rotary Switch409
Setting Drive Unit MDS-EJ/EJH Series410
Setting the Rotary Switch410
Setting the DIP Switch411
Setting up Without Connecting to the Motor/Drive Units at the Setup of Drive Unit412
Connecting the Batteries413
Control Unit Battery413
Servo Drive Unit Battery415
Connecting and Setting the Remote I/O Unit418
Outline of the Remote I/O Unit418
Connection and Station No. Setting on Remote I/O Unit420
Station No. Setting When Using Multiple Remote I/O Units423
PLC Device Assignment of Digital Signal (DI/DO)427
Fixed Device Assignment428
Arbitrary Device Assignment429
Thermistor Input Interface433
Initializing the NC Internal Data (SRAM)434
Setting up with M80/M800S SETUP INSTALLER436
Activate M80/M800S SETUP INSTALLER438
Install Custom Screen441
Install Start-Up Screen442
Install APLC C Language Module443
Install User Cycle444
Setting the Parameters and Date/Time446
Selecting the NC System Type and Displayed Language447
Setting the Parameters for the System Specifications448
Setting the Parameters for the Machine Specifications449
Setting Date and Time451
Sequence Program Writing452
Writing Sequence Program Using the SD Card453
Setting the Ethernet Communication453
Confirming the IP Address for CNC453
Setting the IP Address for PC Side453
Connecting the Control Unit and a Personal Computer455
Setting the Communication with GX Works2456
Setting the Parameters on GX Works2458
Parameter Setting Screen458
Setting Device Points459
Setting the Number of Common Pointer Points460
Setting the Program Execution Order461
Writing a Sequence Program with GX Works2462
Writing a Sequence Program to ROM with GX Works2465
Setting the PLC Parameters466
Confirming the Basic Operation468
Checking Inputs/Outputs and Alarms469
Confirming Manual Operation470
Using the Manual Pulse Generator470
Using JOG Feed470
Servo Simplified Adjustment471
First Measure against Vibration471
NC Analyzer2472
Setting the Position Detection System474
Adjusting the Absolute Position Detection System475
Marked Point Alignment Method I476
Marked Point Alignment Method II478
Machine End Stopper Method: Automatic Initialization480
Machine End Stopper Method: Manual Initialization484
Dog-Type487
Setting the Grid Interval and the Reference Encoder for Grid Interval488
Precautions Common for the Initilization Operation488
Precautions Common for the Dogless-Type Absolute Position Encoder489
Adjustment of Reference Position Return in Relative Position Detection System490
Dog-Type Reference Position Return Operation490
Dog-Type Reference Position Return Adjustment Procedures491
Setting the Tool Entry Prohibited Range496
Stroke End497
Stored Stroke Limit498
Outline498
Stored Stroke Limit I500
Stored Stroke Limit II501
Stored Stroke Limit IB503
Stored Stroke Limit IC504
Movable Range During Inclined Axis Control505
Stored Stroke Limit for Rotation Axis506
Changing the Area for the Stored Stroke Limit I506
Behavior in Prohibited Area507
Stored Stroke Limits I, IC, and II507
Stored Stroke Limits IB and IIB507
Precautions509
Setting the Machine Error Compensation510
Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation511
Outline511
Setting Compensation Data513
Setting Method515
Using a Linear Axis as Basic Axis515
Using a Rotary Axis as Basic Axis517
Bidirectional Pitch Error Compensation518
Outline518
Setting Method519
Using a Linear Axis as Basic Axis519
Using a Rotary Axis as Basic Axis522
Cyclic Error Compensation523
Outline523
Setting Method524
Error Measurement526
Precautions526
Relation with Other Functions527
Setting the Position Switches528
Outline529
Setting and Operation Examples of Dog1 and Dog2530
Canceling the Position Switch531
Setting the Backlash Compensation532
Backlash Compensation533
Backlash Compensation II534
Enabling Conditions for Backlash Compensation II535
Procedure of Setting Backlash Compensation II535
Setting the Backlash Compensation II Acceleration Rate535
Setting Compensation Amount of Backlash Compensation II536
Precautions for Setting Parameters537
Confirming the Spindle Operation540
In Manual Operation (with Manual Numerical Command)541
In MDI Operation542
Confirming the Rotation Speed542
Setting the Handy Terminal544
Inputting the Data from a Personal Computer545
Inputting the Data from NC547
Deceleration Check550
Function551
Deceleration Check Method553
Deceleration Check for Opposite Direction Movement Reversal555
Parameters557
Relation with Other Functions559
Precautions560
Synchronous Control and Multiple-Axis Synchronization Control562
Synchronous Control563
Outline563
Synchronous Control Mode566
Correction Mode566
Reference Position Establishment in Synchronous Operation567
Zero Point Establishment567
In Relative Position Detection System/Dog-Type Absolute Position Detection System567
Zero Point Establishment in Dogless-Type Absolute Position Detection System570
Simple Synchronous Control576
Zero Point Establishment During Simple Synchronous Control576
Parameter Setting for Synchronous Control576
Multiple-Axis Synchronization Control577
Outline577
Synchronous Operation and Independent Operation577
OMR Control578
Omr II579
Adjustment Procedure580
Omr-Ff581
OMR-FF Enabling Procedure (Servo)582
OMR-FF Enabling Procedure (Spindle)582
Precautions582
Omr-CC583
Enabling Conditions of OMR-CC583
Conditions for Temporarily Canceling Compensation by OMR-CC583
Description of Operation584
Adjustment by Setting Value of Scale Model Gain584
Adjustment by OMR-CC Compensation Factor584
Difference between OMR-CC and OMR-FF584
High-Speed Synchronous Tapping (OMR-DD)585
Enabling Conditions of the Function586
Restrictions586
Adjust S-Analog Screen588
Adjustment Preparations590
Performing Automatic Adjustments590
Performing Manual Adjustments591
Device Open Parameter Screen594
SRAM Open Parameter Screen600
Data Backup and Restoration606
All Backup608
All Restoration610
Appendix 1: Setting the System Lock612
Setting the Encryption Key613
Setting of Expiration Date614
Display of Time Limit Warning and Alarm Notification615
Precautions615
Appendix 2: Protection Setting616
Protect Setting Screen617
Returning the Password to the Non-Input State (Operation Level 0 to 3)620
Changing the Operation Level to One of 4 to 6620
Changing the Password621
Clearing the Password622
Changing the Protection Level623
Saving the Protection Level Setting623
Appendix 3: Displaying Original Logo on Standard Screen624
Appendix 4: Country Code Setting (for Wireless LAN Function)626
Appendix 5: EMC Installation Guidelines628
Introduction629
EMC Directives629
EMC Measures630
Panel Structure630
Measures for Control Panel Body630
Measures for Door631
Measures for Power Supply631
Measures for Wiring in Panel632
Precautions for Wiring in Panel632
Shield Treatment of Cables633
EMC Countermeasure Parts634
Shield Clamp Fitting634
Ferrite Core635
Surge Absorber636
Selection of Stabilized Power Supply638
Appendix 6: Restrictions for Lithium Batteries640
Restriction for Packing641
Target Products641
Handling by User642
Reference642
Products Information Data Sheet (er Battery)643
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation645
California Code of Regulation "Best Management Practices for Perchlorate Materials645
Restriction Related to EU Battery Directive646
Important Notes646
Information for End-User646
Appendix 7: Precautions for Compliance to Ul/C-UL Standards648

Mitsubishi Electric M800VS Series - System Basic Configuration

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