ELECTRICAL SYSTEM - DISASSEMBLY, INSPECTION AND REASSEMBLY
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1.3 Reassembling the starter
Reassembly follows the disassembly procedures
in reverse while observing the following.
(1) Lubrication
When the starter is overhauled, apply grease to
the following sliding surfaces, gears and
bearings.
Grease
Multemp PS2 (KYODO YUSHI
CO.,LTD) or equivalent
(a) Armature shaft gear, reduction gears
(b) Bearings
(c) Pinion shaft washer and stopper ring
(d) Pinion
(e) Lever’s sliding surfaces
Ensure that the starter mounting face, the
brushes, the commutator and other
current-carrying parts are not smeared with
grease.
(2) Installing the stopper ring
Install a new stopper ring into the ring groove on
the pinion shaft. Using a puller, pull the pinion
stopper until its groove engages with the stopper
ring.
Note: On reassembly, use a new stopper ring.
Grease points
Installing the stopper ring
Pinion stopper
Pinion stopper
Stopper ring
Apply grease to the contact faces of the
overrunning clutch and the lever
Apply MOLYKOTE RAG650 to
locations marked with *
M008T70471A, M008T81071A
M001T68281