ENGINE MAIN PARTS - REASSEMBLY
2 - 40
2. Flywheel, Timing Gear, Camshaft
To reassembly, follows the disassembly sequence in
reverse.
2.1 Installing the front plate
(1) Completely scrape off any remaining gasket
from the cylinder block and the front plate.
(2) Install the front plate onto the cylinder block.
Tighten the four retaining bolts.
(3) Apply sealant onto the side of the gasket that is
to be mated to the front plate. Attach the
gasket onto the front plate. The sealant will
prevent the gasket from moving.
2.2 Installing the oil pump
(1) Ensure that the oil pump is correctly fitted with
packing.
(2) Install the oil pump onto the crankcase.
Tighten the three retaining bolts evenly.
(3) Ensure that the oil pump gear rotates smoothly.
2.3 Rotating the engine
(1) Install two studs (M12×1.25) into the flywheel
mounting holes in the crankshaft.
(2) Place a bar between the studs and rotate the
crankshaft until the No. 1 cylinder comes to the
top dead center.
2.4 Tapping the fuel injection pump
camshaft into place
(1) Insert the fuel injection pump camshaft
(complete with the bearing and the gear) into the
cylinder block.
(2) Tap the gear with a plastic hammer until the
bearing is completely inserted into the mounting
hole in the cylinder block.
(3) Ensure that the fuel injection pump camshaft
rotates smoothly.
(4) Tighten the stopper bolt.
Front plate retaining bolts
Installing the oil pump
Rotating the engine
Tapping the fuel injection pump camshaft
into place
To Next Page
Loading...
