Chapter 9 Brakes
Contents
Anti-lock Brake System (ABS) - general description
anddiagnosis ........................................ 14
Brake check ................................. See Chapter 1
Brake disc - inspection, removal and installation ............. 4
Brake fluid level check ......................... See Chapter 1
Brake lines and hoses -inspection and replacement .......... 8
Brake pedal height and freeplay check
and adjustment ....
:
........................ See Chapter 1
Brake system -bleeding ................................ 9
Disc brake caliper - removal, overhaul and installation ......... 3
Disc brake pads - replacement ........................... 2
Drum brake shoes -replacement ......................... 5
Front wheel bearing check, repack
and adjustment (2WD models) ................. See Chapter 1
Front wheel bearing check, repack and
adjustment (4WD models) . . . . . . . . . _ . . . . . . . . See Chapter 8
General information . . . . . _ . . . . . . . _. . _ . . . _ . . _ _. . . . . _ _ _ . . 1
Master cylinder - removal, overhaul and installation . . . . _ . . . . _ _ 7
Parking brake cables - adjustment . . . . . . . . . . _ . _ _ _ . . . . . _. _ 11
Parking brake cable(s) - replacement . . . . . . . ..-............ 12
Parking brake shoes (1992 and later models with rear disc
brakes)-replacement.. . . . . .._ __._ ..______._._ __r ____ 13
Power brake booster-check, removal
and installation . . . . . . . . _ . . . . . . . . . . . . . _ . . . . . . . _ _ . . . IO
Wheel cylinder - removal, overhaul and installation . . . . . -_ . _ 6
Stxcifications
General .
Brakefluidtype ...................................... . See Chapter 1
Brake booster pushrod protrusion
1987andearlier ..................................... 0.004 to 0.020 inch
1988on .... ..-....._...................~~.......-.
0.028 to 0.043 inch
Disc brakes
Minimum brake pad thickness .............................
See Chapter 1
Disc minimum thickness*
1986andearlier ..................................... 0.72 inch
1987on ........................................... 0.803 inch
Discrunout ........................................... 0.006 inch
* Refer to the marks stamped on the disc (they supercede information printed here)
Drum brakes
Minimum brake shoe lining thickness ...................... See Chapter 1
Brake drums
7
Standard drum diameter
2WDmodels ...................................... 9.49 inch
4WD models ....................................... 10.0 inch
Maximum drum diameter’
2WDmodels ...................................... 9.57 inch
4WDmodels ...................................... 10.08 inch
Brake shoe return spring free length (duo-servo brakes)
Primary(green) ...................................... 4.35 inch
Secondary(grey) .....................................
4.23 inch
l
Refer to the marks stamped on the drum (they supercede information prinied here)
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