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Montesa 4Ride MST260 2016 User Manual

Montesa 4Ride MST260 2016
158 pages
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PGM-FI Racing Trial
Shop Manual 2016

Table of Contents

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Montesa 4Ride MST260 2016 Specifications

General IconGeneral
Year2016
ManufacturerMontesa
Model4Ride MST260
CategoryMotorcycle
Compression Ratio10.5:1
Cooling SystemLiquid cooled
Transmission5-speed
Final DriveChain
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire2.75-21
Rear Tire4.00-18
Engine TypeSingle cylinder, 4-stroke
Displacement259 cc
Fuel SystemElectronic fuel injection
IgnitionCDI
Front SuspensionTelescopic fork
Rear SuspensionMonoshock

Summary

Service Data

Specifications

Provides detailed specifications for the motorcycle's components and systems.

Service Data Details

Lists various service data points, including lubrication, fuel system, and engine specifications.

Torque Values

Specifies torque values for engine and frame components to ensure proper assembly and safety.

Service and Maintenance

Maintenance Schedule

Outlines the recommended maintenance intervals and tasks for the motorcycle based on mileage and time.

Valve Clearance Adjustment

Steps for inspecting and adjusting the engine's valve clearance to ensure proper operation.

Engine Oil and Oil Filter Change

Procedures for checking engine oil level, changing oil, and replacing the oil filter for engine longevity.

Transmission Oil Change

Instructions for changing the transmission oil, ensuring proper lubrication for the gearbox and clutch.

Coolant System Service

Procedures for inspecting the cooling system, replacing coolant, and bleeding the system.

Brake Fluid Service

Guidance on inspecting brake fluid level, replacing fluid, and maintaining the brake system's integrity.

Front Suspension Service

Instructions for inspecting front suspension components, checking for leaks, and performing basic adjustments.

Rear Suspension Service

Procedures for inspecting the rear suspension, checking springs, and adjusting pre-load and damping.

Engine Servicing

Oil Pump Service

Procedures for disassembling, inspecting, and assembling the engine's oil pump for lubrication.

Cylinder Head Cover and Camshaft Removal

Procedures for removing the cylinder head cover and camshaft for engine inspection or repair.

Cylinder Head Removal

Steps for removing the cylinder head assembly from the engine block for internal component access.

Cylinder and Piston Service

Procedures for removing, inspecting, and installing the cylinder and piston assembly for engine health.

Cylinder Head Installation

Procedures for correctly installing the cylinder head onto the cylinder, including torque specifications.

Cylinder Installation

Steps for installing the cylinder onto the crankcase, ensuring proper lubrication and alignment.

Camshaft and Cylinder Head Cover Installation

Instructions for installing the camshaft and cylinder head cover assembly, ensuring correct timing and sealing.

Clutch Assembly Service

Detailed procedures for removing, disassembling, inspecting, and assembling the entire clutch assembly.

Crankcase Separation and Disassembly

Steps for separating the crankcase halves and disassembling engine components for major repairs.

Crankshaft and Transmission Inspection

Guidance on inspecting the crankshaft for runout and checking transmission components for wear.

Crankcase Combination

Steps for combining the crankcase halves, installing internal components, and ensuring proper alignment.

Frame Servicing

Front Wheel Service

Procedures for removing, disassembling, and installing the front wheel, including brake disc and bearing checks.

Front Fork Service

Instructions for removing and installing the front fork assembly, including general disassembly and reassembly steps.

Steering Stem Service

Procedures for disassembling, inspecting, and assembling the steering stem and head bearings for smooth steering.

Rear Wheel Service

Instructions for removing, installing, and adjusting the rear wheel, including chain slack and axle components.

Electrical Servicing

PGM-FI System Inspection

Steps for inspecting the PGM-FI system components, checking connections and resistance values.

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