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Montgomery Ward GIL-39012B User Manual

Montgomery Ward GIL-39012B
23 pages
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Montgomery Ward GIL-39012B Specifications

Model Series 100200 to 100299

Engine Specifications IconEngine Specifications
bore2-1/2" (63.5 mm)
stroke2-1/8" (53.98 mm)
displacement10.43 cu. in. (170.9 cc)
horsepower4.0 max. @ 3600 RPM
torque5.93 max. @ 3050 RPM

Model Series l-99ry to 131299

Engine Specifications IconEngine Specifications
bore2-9/16" (65.09 mm)
stroke2-7/16" (61.91 mm)
displacement12.57 cu. in. (206.0 cc)

Summary

General Introduction

Safety Tips

Initial Servicing

Controls and Operation

Handle Bar

Explains the two operating locations (tilling/transport) and how to adjust handle bar position and height.

Handle Control Lever

Describes how the lever controls handle swing location and height, and its effect on the clutch lever.

Clutch Control Lever

Explains the function of the clutch lever for engaging/disengaging drive and reverse.

Depth Control Lever

Operating Suggestions

Starting the Tiller

To Stop Engine

Instructions on how to properly stop the tiller's engine using the stop lever.

Adjustments

Belt Adjustments

Details how to adjust the tine drive belt and the wheel drive belt for proper tension and clearance.

Tine Drive Belt Adjustment

Specific instructions for adjusting the tine drive belt tension and checking for neutral rotation.

Wheel Drive Belt Adjustment

Instructions for adjusting the wheel drive belt using the idler and checking clearance.

Handle Control Lever Adjustment

Clutch Control Lever Adjustment

Servicing and Maintenance

Lubrication

Guides on engine lubrication, chain case lubrication, and checking oil levels.

Wheel Drive Case Oil Level

Instructions for checking the oil level in the wheel drive case by removing the inspection plug.

Tine Drive Case Lubrication

Steps to check the lubrication level of the tine drive case, including setting depth and checking oil level plug.

Belt Replacement

Tine Drive Belt Replacement

Step-by-step instructions for removing and replacing the tine drive belt.

Wheel Drive Belt Replacement

Detailed steps for removing and replacing the wheel drive belt, including necessary cautions.

Storage

Short Term Storage

Instructions for cleaning and storing the tiller in a dry place for short periods.

Extended Period Storage

Procedures for servicing, draining fuel, and protecting metal surfaces for long-term storage.

Handle & Controls Parts Diagram

Handle & Controls Parts List

Frame and Drive Parts Diagram

Frame and Drive Parts List

Chain Case Parts Diagram

Chain Case Parts List

Operating and Maintenance Instructions

Engine Safety Precautions

Crucial safety warnings for engine operation, covering speed, fuel handling, and rotating parts.

Engine Environmental Precautions

Information regarding muffler noise, spark arresters, and state-specific laws.

Service and Repair Information

Guidance on obtaining service, identifying engine model numbers, and locating authorized service centers.

Before Starting

Recommended SAE Viscosity Grades

A chart showing recommended oil viscosity grades based on temperature ranges.

Filling Crankcase with Oil

Step-by-step guide for filling the engine crankcase with the correct type and amount of oil.

Extended Oil Fill

Instructions for checking and filling oil using the optional extended oil fill and dipstick.

Charging Battery

Advice on charging the battery for engines equipped with electric starter motors.

Filling Fuel Tank

Instructions for safely filling the fuel tank with the correct grade of gasoline.

Starting the Engine

Manual Choke Operation

How to operate the manual choke for starting a cold or warm engine.

Automatic Choke Operation

Instructions for operating automatic choke systems and moving controls for starting.

Electric Starter Operation

Procedures for starting the engine using 12-volt or 120-volt electric starters.

Electric Starter Performance Tips

Advice on optimizing electric starter use, focusing on battery life and charging.

Procedure to Start Engine

General safety and operational steps for starting the engine via rewind or electric starter.

Procedure to Stop Engine

Instructions on how to properly stop the engine by turning the key or moving the control lever.

Maintenance

Check Oil Level

Regular checks of the oil level are required every five hours of operation.

Change Engine Oil

Procedures for changing engine oil after initial use and subsequent intervals.

Change Gear Reduction Oil

Instructions for changing gear reduction oil, including capacity and refill process.

Air Cleaner Service

Maintenance steps for air cleaners, including cleaning and re-oiling foam elements.

Clean Cooling System

Spark Plug Maintenance

Combustion Deposit Removal

Spark Arrester Muffler Maintenance

Adjustments

Carburetor Adjustments

Instructions on minor carburetor adjustments for fuel, temperature, altitude, or load variations.

Engine Speed Adjustments

Procedures for fine-tuning the engine's mixture and idle speed for optimal performance.

Choke and Control Adjustments

Information on ensuring proper choke and speed control operation through adjustments.

Standard Speed Control Adjustment

Remote Speed Control Operation

Manual Speed Control Operation

Tune-Up Specifications

Storage Instructions

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