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Morningstar TRISTAR TS-MPPT-60 User Manual

Morningstar TRISTAR TS-MPPT-60
68 pages
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Installation and Operation Manual
Solar System Controller
8 Pheasant Run
Newtown, PA 18940 USA
email: info@morningstarcorp.com
www.morningstarcorp.com
Solar Battery Charger
with
TrakStar
TM
Maximum Power Point Tracking Technology
Models
TS-MPPT-60
TS-MPPT-45
MAXIMUM POWER POINT TRACKING
T
RI
S
TAR MPPT
TM
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Morningstar TRISTAR TS-MPPT-60 Specifications

General IconGeneral
ModelTS-MPPT-60
CategoryBattery Charger
Rated Output Current60A
Maximum Charging Current60A
Maximum Input Voltage150V
PV Input Voltage Range30V - 150V
Maximum PV Input Power (12V)800W
Maximum Power (24V)1600W
Maximum Power (48V)3200W
EfficiencyUp to 98%
Operating Temperature Range-40°C to +60°C
TypeMPPT
System Voltage12V/24V/48V
Nominal Battery Voltage12V/24V/48V
Protection FeaturesReverse polarity, short circuit, over temperature
CommunicationRS-232

Summary

Important Safety Information

Installation Safety Precautions

Safety measures for installing the charge controller, including environmental and tool usage guidelines.

Getting Started

Overview

Provides a general introduction to the TriStar MPPT controller and its capabilities.

Versions and Ratings

Details the two available versions of the TriStar MPPT controllers and their specifications.

Features

Details the physical features of the TriStar MPPT controller with a visual diagram.

Regulatory Information

Outlines regulatory compliance, including EMC standards and FCC requirements for the controller.

Optional Accessories

Lists optional accessories available for purchase, such as meters, hubs, and adapters.

Installation

General Information

Discusses crucial mounting location factors, enclosure requirements, and parallel installation.

Controller Installation

Provides step-by-step instructions for physically installing the TriStar MPPT controller.

Operation

TrakStar™ MPPT Technology

Explains the advanced MPPT tracking technology for maximizing solar power harvest and its benefits.

Battery Charging Information

Details the 4-stage battery charging algorithm, including Bulk, Absorption, Float, and Equalize stages.

Push button

Describes the functions of the physical pushbutton for resetting faults and initiating equalization.

LED Indications

Explains the meaning of the controller's LED indicators for status, faults, and alarms.

Protections, Faults & Alarms

Covers the controller's protective features, fault conditions, and alarm notifications for safe operation.

Inspection and Maintenance

Provides recommended periodic inspections and maintenance procedures for the controller and system.

Networking and Communication

Introduction

Introduces the various communication options and protocols supported by the TriStar MPPT.

Morningstar MeterBus™

Details the MeterBus network protocol for connecting Morningstar accessories and controllers.

Serial RS-232

Explains the RS-232 serial port connection for PC communication, configuration, and firmware updates.

EIA-485 (formerly RS-485)

Describes the EIA-485 networking standard for multi-device communication using the MODBUS protocol.

Ethernet

Covers Ethernet connectivity for web-enabled interface, remote monitoring, and network management.

Troubleshooting

Battery Charging and Performance Issues

Addresses common problems related to battery charging and controller performance, offering solutions.

Network and Communication Issues

Provides troubleshooting steps for connectivity problems with RS-232, EIA-485, and Ethernet.

Warranty

Claim Procedure

Outlines the process for requesting warranty service and the necessary information.

Warranty Exclusions and Limitations

Lists conditions under which the warranty is void and disclaims implied warranties.

Specifications

Electrical

Lists the electrical specifications, including voltage, current, and power ratings for the controller.

Battery Charging

Provides detailed battery charging setpoints, including absorption, float, and equalize stages for different battery types.

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