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MOTO GUZZI Stelvio 1200 NTX ABS User Manual

MOTO GUZZI Stelvio 1200 NTX ABS
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SERVICE STATION MANUAL
981138
Stelvio 1200 NTX ABS

Table of Contents

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MOTO GUZZI Stelvio 1200 NTX ABS Specifications

General IconGeneral
Engine Type90° V-Twin, 4-stroke
Displacement1151 cc
Bore x Stroke95 mm x 81.2 mm
IgnitionElectronic
Transmission6-speed
Final DriveShaft
Front BrakesDual 320 mm discs, 4-piston calipers
ABSStandard
Front Tire110/80 R19
Rear Tire150/70 R17
Seat Height840 mm
Power105 hp (77 kW) @ 7250 rpm
Torque113 Nm @ 5, 800 rpm
Fuel SystemElectronic fuel injection
CoolingAir / Oil
Front Suspension45 mm telescopic fork, adjustable preload and rebound
Rear SuspensionSingle shock, adjustable preload and rebound
Rear Brakes282 mm disc, 2-piston caliper

Summary

Safety Rules

Carbon Monoxide Safety

Precautions for engine running in enclosed areas.

Fuel Handling Safety

Flammability and handling precautions for fuel.

Hot Component Safety

Warning about hot engine and exhaust parts.

Used Oil Handling and Disposal

Safe handling and disposal of used engine and transmission oil.

Brake & Clutch Fluid Hazards

Hazards of brake and clutch fluids and protective measures.

Battery Electrolyte & Gas Safety

Hazards of battery electrolyte and hydrogen gas.

General Maintenance Precautions

General precautions for repairs and disassembly.

Vehicle Specifications

Engine Specifications

Technical details of the engine, including capacity and layout.

Transmission Specifications

Technical details of the gearbox and gear ratios.

Chassis and Suspension Specs

Frame type, trail, steering rake, and fork details.

Brakes System Overview

Details on front and rear brake systems.

Wheels and Tyres Specifications

Specifications for wheels and tyre pressures.

Fuel System Specifications

Fuel system details including injection and fuel type.

Torque Specifications

Engine Component Torques

Torque specifications for engine components.

Chassis Component Torques

Torque specifications for chassis components.

Suspension Component Torques

Torque values for suspension components.

Braking System Torques

Torque values for braking system components.

Bodywork Component Torques

Torque values for bodywork components.

Engine Overhaul

Cylinder-Piston Assembly

Piston and cylinder diameter specifications.

Crankshaft Component Inspection

Checking crankshaft journal and bushing dimensions.

Connecting Rod Inspection and Assembly

Checks for connecting rod bushings and bearings.

Special Tools for Maintenance

Engine Maintenance Tools

Tools required for engine maintenance tasks.

Chassis Maintenance Tools

Tools required for chassis maintenance tasks.

Suspension Tools

Tools required for front fork maintenance tasks.

Maintenance Procedures

Routine Maintenance Schedule

Routine maintenance schedule and intervals.

Engine Oil and Filter Service

Procedures for checking and replacing engine oil and filter.

Gearbox Oil Service

Procedures for inspecting and replacing gearbox oil.

Air Filter Maintenance

Procedure for removing and cleaning the air filter.

Valve Clearance Check

Procedure for checking valve clearance.

Brake System Bleeding

Procedure for bleeding the front and rear brake hydraulic circuits.

Electrical System

Component Arrangement Diagram

Diagram showing electrical component locations.

Wiring and Cable Routing

Cable routing and clamping on the front and central sections.

General Wiring Diagram

Schematic showing the motorcycle's electrical system layout.

Diagnosis and Error Codes

Accessing diagnosis functions and interpreting error codes.

Fuses and Relays Identification

Identification and ratings of fuses and relays.

Sensor Functions and Diagnosis

Function and diagnosis of various sensors.

Engine Removal and Installation

Vehicle Preparation for Engine Removal

Steps to prepare the vehicle before engine removal.

Engine Removal Procedure

Step-by-step procedure for engine removal.

Engine Installation Procedure

Steps to install the engine back into the vehicle.

Gearbox Service

Gearbox Component Diagram and Key

Exploded view and key for gearbox components.

Gearbox Removal and Disassembly

Procedure for removing and disassembling the gearbox.

Gearbox Shafts Inspection

Checking primary and secondary shaft coaxiality.

Gearbox Assembly Procedures

Procedure for assembling the gearbox, including clutch rod selection.

Crankshaft and Connecting Rods

Crankshaft Removal

Steps to remove the crankshaft.

Connecting Rod Inspection

Checks for connecting rod bushings and bearings.

Connecting Rod Assembly

Lubricating crankpin and assembling connecting rods.

Crankshaft Installation

Fitting shim washer, lubricating crankshaft bushing.

Suspension System

Front Wheel Removal

Steps to remove the front wheel.

Front Fork Disassembly

Draining oil and disassembling the fork stem.

Front Fork Reassembly

Steps for reassembling the fork, including lubrication.

Steering Bearing Adjustment

Procedure for adjusting steering bearing play.

Rear Shock Absorber Adjustment

Adjusting rear shock absorber settings.

Chassis Components

Swinging Arm Removal

Procedure for removing the swinging arm.

Bevel Gears Service

Steps to remove and check bevel gears.

Wheel Axle Unit Service

Removing and assembling wheel axle bearings.

Pinion Unit Service

Removing and fitting the pinion unit.

Support Unit Service

Removing and fitting support unit components.

Exhaust System Removal

Procedure for removing exhaust components.

Braking System

ABS System Overview

Introduction to the ABS system and its components.

ABS Operation and Troubleshooting

General specifications and stages of ABS operation.

ABS System Errors and Diagnosis

Displaying and diagnosing potential ABS errors.

Modulator Maintenance

Procedures for removing and maintaining the ABS modulator.

Brake Pad Replacement

Procedure for replacing front and rear brake pads.

Braking System Bleeding

Procedure for bleeding the front and rear brake hydraulic circuits.

Bodywork Components

Seat Removal

Procedure for removing the rider and passenger seats.

Engine Guard Removal

Procedure for removing the engine guard.

Instrument Panel Removal

Procedure for removing the instrument panel.

Supplementary Light Mount Removal

Procedure for removing the supplementary light mount.

Additional Lights Removal

Procedure for removing additional lights.

Rider Footrest Plate Removal

Procedure for removing rider footrest plate (left side).

Side Fairings Removal

Procedure for removing side fairings.

Air Box Removal

Procedure for removing the air box components.

Sump Guard Removal

Safety precautions for removing the sump guard.

Fuel Tank Removal

Procedure for removing the fuel tank.

Pannier Mounting

Steps to remove pannier mounting components.

Pre-Delivery Checks

Aesthetic Inspection

Checks for paintwork, plastic parts, scratches, and dirt.

Tightening Torques Inspection

Inspection of critical torque points.

Electrical System Checks

Checks for various electrical components and functions.

Fluid Levels Check

Checking various fluid levels.

Road Test Procedures

Checks performed during a road test.

Static and Functional Checks

Post-test checks and functional inspections.

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