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General| HSPF | 9 |
|---|---|
| Voltage (V) | 208-230 |
| Phase | 1 |
| Coefficient of Performance (COP) | 3.5 |
| Refrigerant | R-410A |
Details the custom and specialized components of the E-Star OESE condensing units for milk cooling systems.
Presents the physical dimensions and weight specifications for the condensing units.
Visual representation of the condensing unit's dimensions and weight.
Provides contact information for obtaining technical assistance and manufacturer support.
Outlines requirements for qualified technicians and adherence to regulations for installation and service.
Instructions for checking shipments for shortages or concealed damage upon delivery.
Important safety note regarding lifting equipment and ensuring it is rated for the unit's weight.
Considerations for choosing an optimal location for the condensing unit, including environment and airflow.
Procedures for purging lines with dry nitrogen, insulating lines, and performing system evacuation.
Guidance on selecting appropriate pipe sizes for liquid, suction, and discharge lines based on conditions.
Specifications for condensing unit connection sizes for liquid, suction, and discharge lines.
Instructions for verifying compatibility and securing electrical connections according to codes and schematics.
Critical warning about connecting high-voltage control to the 24-VAC circuit, which can cause failure and hazards.
Information on optional hard start kits and required discharge check valves for pump-down installations.
Details EPA regulations requiring Type II certification for refrigerant installation and service.
Procedure for triple evacuation and initial refrigerant charging, emphasizing weigh-in method.
Crucial instruction on the necessity of triple evacuation to 500 microns before charging refrigerant.
Note that startup charge is initial; final charge may differ and is detailed in Section 3.3.
Table listing recommended startup refrigerant charge amounts for milk cooler and chiller applications.
Step-by-step procedure for weighing in the refrigerant startup charge, including connections and purging.
Critical safety warning about charging liquid refrigerant upstream of the accumulator to prevent compressor damage.
Procedure for fine-tuning the refrigerant charge for optimal system efficiency, including superheat checks.
Procedure for testing refrigerant for acid contamination after compressor failure and subsequent steps.
Safety warning for technicians, emphasizing protective gear and hazards of liquid refrigerant contact and decomposition.
Explanation of how the TEV controls superheat and the refrigerant flow through the subcooling coil and accumulator.
Description of how refrigerant oil returns from the evaporator to the compressor via the accumulator.
Explanation of how the receiver and condenser subcooling loop enhance evaporator efficiency.
Diagram illustrating the refrigerant piping system, including components and flow.
Guidelines for selecting and installing the TEV to maintain specified evaporator superheat levels.
Table detailing part numbers for TEV selection based on refrigerant and application (milk cooler/chiller).
Diagram illustrating the correct mounting and placement of the TEV sensing bulb.
Step-by-step instructions for measuring and adjusting evaporator superheat using the TEV.
Critical instruction on where to measure suction pressure for accurate superheat readings.
Diagram demonstrating how to check and adjust superheat, including pressure and temperature points.
Explanation of the functions of the accumulator heat exchanger, including subcooling, vapor return, and oil return.
Critical warning about using only genuine Mueller accumulator heat exchangers to avoid capacity loss and compressor failure.
Diagram showing the internal components and flow paths of the accumulator heat exchanger.
Wiring schematic for a 5 HP unit, 460/60/3, for systems after September 1, 2007.
Wiring schematic for a 5 HP unit, 460/60/3, for systems until August 31, 2007.
Wiring schematic for 3.5 and 5 HP units, 200-220/50/1 and 208-230/60/1.
Wiring schematic for 3.5 and 5 HP units, 200-240/50/3 and 208-230/60/3.
Wiring schematic for the low-voltage, 24-VAC control circuit.
Instructions for retrofitting the control circuit from 24-VAC to 240-VAC for older control boxes.
Procedure for testing the low-pressure switch during installation to ensure proper operation.
Important warning for chiller applications regarding glycol solution temperature to prevent freezing damage.
Procedure for testing the high-pressure switch during installation to ensure proper operation.
Explanation of the RGE electronic fan speed control and its modes for variable fan operation.
Instructions for verifying and adjusting the RGE fan control setpoints for optimal fan operation based on pressure.
Diagram showing the RGE electronic fan pressure control and adjustment points.
Description of the off-cycle fan pressure switch function for protection during wash cycles.
Information on identifying pressure switches with Schrader cores and the implication for refrigerant recovery.
Details the sound testing equipment and scale used for measurements.
Reports the sound measurements taken at a specific distance from the operating equipment.
Visual representation of sound measurement levels at different points around the equipment.
Provides a template for recording refrigerant survey data, including pressure and temperature readings.
Recommended annual maintenance procedures for the condensing unit, including cleaning and checks.
General safety alert for all maintenance and service, emphasizing trained personnel.
Critical warnings about automatic equipment start-up and the necessity of guards for hazard prevention.
General guidelines for handling and disposing of materials, refrigerant, and oils according to regulations.
Information on the compressor lubricant (POE) and disposal requirements.
Details the metal components of the condensing unit that may be separated and recycled.
Labels for Nitrogen charge, Refrigerant type, Data Tag, and Inspection Card.
Labels covering three-phase wiring, power interruptions, CE tag, and screen location.
Labels for hot surfaces, electrical hazards, screen guard removal, and electric shock risk.
Warnings for disconnecting power, placing guards, and automatic fan start.
Includes the Mueller logo and CSA certification mark.
General safety alert for improper handling or service and reference to Section 12 labels.
Information on the health hazards associated with HFC refrigerants, including decomposition products and frostbite.
First aid procedures for exposure to refrigerant vapors, skin contact, and eye contact.
Recommendations for personal protective equipment (PPE) for technicians handling refrigerants.
Table providing electrical specifications for various E-Star OESE models, including voltage, phase, and load.
Table listing part numbers for receiver, expansion valve, accumulator, and drier for E-Star OESE units.
Table detailing the oil charge and oil type for E-Star OESE compressors.
Compressor performance data chart for ZB26KCE single-phase units at various operating conditions.
Compressor performance data chart for ZB26KCE three-phase units at various operating conditions.
Compressor performance data chart for ZB38KCE single-phase units at various operating conditions.
Compressor performance data chart for ZB38KCE three-phase units at various operating conditions.
Compressor performance data chart for ZB38KCE three-phase units at 460V.
Instructions and template for technicians to record survey data, including measurements and serial numbers.
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