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Multitel Pagliero 160 ALU User Manual

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27 pages
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160 ALU / 180 ALU / 220 ALU
Operating instructions
Issued : 01 - 06 - 2000
Rev. 1.0 : 01 - 11 - 2006
Rev. 2.0 : 01 - 02 - 2007
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Multitel Pagliero 160 ALU Specifications

General IconGeneral
BrandMultitel Pagliero
Model160 ALU
CategoryBoom Lifts
LanguageEnglish

Summary

Foreword and Introduction

Safety Regulations and Awareness

Learning and Awareness for Safe Operation

Essential for operators to understand platform operation and safety rules for safe use and to prevent accidents.

Regulations for Use and Prohibited Actions

Safe Positioning and Operation Guidelines

Details on vehicle positioning, ground stability, outrigger deployment, and safe working practices on the platform.

Prohibited Actions and Safety Measures

Lists forbidden actions like resting on structures, throwing tools, or exceeding capacity, emphasizing safety compliance.

Electrical Safety Precautions

Working Near Live Electrical Lines

Procedures and safety precautions for operating the platform in proximity to uninsulated live electrical wires to prevent injury.

Platform Insulation and Its Limitations

Explains insulation arrangements, testing, maintenance, and limitations for electrical shock protection.

Platform Component Description

Key Platform Components Overview

Details the main components of the platform, including counter-frame, rotation system, turret, boom, outriggers, and control devices.

Control System Overview

Cage Control Panel Functions

Describes the functions and levers of the control box located within the working cage for platform operation.

Ground Control Box and Stabilizer Controls

Details the controls on the ground station, including stabilizer controls, engine start/stop, and selector switches.

Vehicle Operation and Stabilisation

Vehicle Stabilising Procedure

Step-by-step guide for correctly stabilizing the vehicle using outriggers to ensure safe platform operation.

Operating Procedures

Cage and Ground Control Operation

Explains how to select control stations and operate the levers for cage and ground controls, including emergency buttons.

Boom Operations and Power Options

Boom Stowing and Starting Operations

Instructions for safely stowing and starting the boom, emphasizing correct procedures to avoid damage.

Electric Motor Operation and Safety

Details on using the optional electric motor for the hydraulic system, including connection, power, and safety precautions.

Operational Features and Settings

Cage Levelling and Emergency Locking

Describes horizontal cage levelling adjustment and the function of emergency locking push-buttons for immediate stop.

Sound Levels and Vibration Characteristics

Information on the maximum sound level and the low vibration characteristics of the equipment.

Limiting Device Functionality and Checks

Limiting Device Operation and Indicators

Explains the automatic device that limits the boom's range of action for stability and safety, including indicator lamps.

Monthly Checks and Safety Assurance

Procedures for monthly checks of the limiting device and critical warnings against operating with doubts about its efficiency.

Emergency Descent Procedure

Emergency Descent Procedure and Safety

Step-by-step guide for safely lowering the cage in case of breakdown, involving manual pump and valve operations.

Maintenance and Routine Checks

Filter Cleaning and Daily Operational Checks

Covers cleaning hydraulic filters, oil quality, and essential daily operational checks for safety and performance.

Tightness and Torque Specifications

Periodical Tightness Checks

Importance of checking bolt tightness on slew ring, counter-frame, PTO, and hydraulic pump for operational integrity.

Torque Wrench Values for Bolts

Table providing tightening torque values (Nm) for various bolt thread diameters and resistance classes.

Periodic Maintenance Procedures

Valve and Limiting Device Checks

Procedures for checking controlled check valves on stabilizers and boom, and the outreach limiting device.

Lubrication and Boom Cleaning Guidelines

Guidelines for lubricating grease nipples and articulated joints, and for cleaning the telescopic boom regularly.

Rotation System Maintenance

Rotation Gear Box Oil Check and Replacement

Instructions for checking the oil level in the rotation gear box and for oil replacement.

Slew Ring Lubrication Recommendations

Recommendations for lubricating the slew ring using appropriate greases and temperatures for optimal bearing performance.

Comprehensive Maintenance Plan

Scheduled Maintenance Tasks

Outlines daily, weekly, monthly, and six-monthly maintenance checks for ensuring platform reliability.

Extraordinary Maintenance Requirements

Guidelines for repairs requiring welding, emphasizing qualified personnel and material suitability, with safety precautions.

Manual of Periodical Checks

Introduction to Periodic Checks Manual

Explains the purpose of the periodical checks manual for technical staff and the need for experienced personnel.

Specific Checks and Device Types

Limiting Device Types and Working Cage Checks

Details checks for limiting devices with pressure switches and Type 3B6, including working cage operations.

Mechanical and Structural Integrity Checks

Worm Gear and Structure Integrity

Instructions for checking worm gear coupling wear and the condition of structural welds, pins, slew ring, and wiring boxes.

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