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Musco Sports Lighting SportsCluster Green User Manual

Musco Sports Lighting SportsCluster Green
32 pages
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©2015, 2016 Musco Sports Lighting, LLC · LED ECE 9 · M-1933-en04-2
Installation Instructions: SportsCluster Green
Lighting System
MKT-4245
Cover Illustration,
SCG LED Ground, Wedge2
RWS
25 June 2015
Diode Light Source—LED
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Musco Sports Lighting SportsCluster Green Specifications

General IconGeneral
BrandMusco Sports Lighting
ModelSportsCluster Green
CategoryOutdoor Light
LanguageEnglish

Summary

Before You Begin

Safety Information

Details electrical and general safety guidelines for installation, including PPE requirements.

About These Instructions

Explains the scope of the manual and provides contact information for questions.

Standard Tools and Supplies

Lists contractor/installer and Musco supplied tools and materials required for installation.

System Components Overview

Illustrates the main system components including enclosures, crossarms, and hardware.

Unloading and Staging Instructions

Provides guidance on how to unload and stage shipment components, checking for damage.

Electrical System Requirements

Outlines electrical supply and grounding requirements for qualified electricians.

Documents Provided

Describes the Field Aiming Diagram and Control System Summary documents provided.

Electrical Components Enclosure

Hardware Sorting for Round Poles

Details hardware sorting for electrical component enclosure mounting on round poles.

Hardware Sorting for Square Poles

Details hardware sorting for electrical component enclosure mounting on square poles.

Enclosure Overview and Mounting

Describes the electrical components enclosure and its ideal mounting location on the pole.

Enclosure Installation: Bracket Marking

Step-by-step instructions for measuring and marking hanger bracket locations for enclosure mounting.

Enclosure Installation: Bracket Attachment

Details attaching hanger brackets and tensioning straps for the electrical component enclosures.

Enclosure Installation: Mounting and Securing

Instructions for mounting enclosures on hanger brackets and securing them with hanger bolts.

Poletop Luminaire Assembly

Luminaire Assembly Overview

Explains that luminaires are factory-assembled, aimed, and ready for mounting.

Luminaire Assembly: ID Verification and Cap Removal

Steps for verifying pole ID and removing protective caps before mounting the luminaire.

Luminaire Assembly: Mounting and Pivoting

Instructions for mounting luminaires onto the mounting plate and pivoting them into position.

Luminaire Assembly: Tightening Mounting Bolts

Details tightening captive mounting bolts for the luminaire assembly.

Setting Poletop Luminaire Assembly

Hardware Sorting and Preassembly

Guides users through sorting and preassembling pole clamping hardware for poletop luminaire mounting.

Round Pole Mounting: Front Side

Illustrates hardware configuration for mounting poletop luminaire assemblies on round poles, front side.

Round Pole Mounting: Front and Back Sides

Illustrates hardware configuration for mounting poletop luminaire assemblies on round poles, front and back sides.

Square Pole Mounting: Front Side

Illustrates hardware configuration for mounting poletop luminaire assemblies on square poles, front side.

Square Pole Mounting: Front and Back Sides

Illustrates hardware configuration for mounting poletop luminaire assemblies on square poles, front and back sides.

Aiming Overview

Explains the purpose of the alignment beam for precision field aiming of luminaires.

Aiming Procedure: Plotting Points

Instructions for plotting and marking aiming points on the field using the Field Aiming Diagram.

Aiming Procedure: Assembly Attachment

Details removing protective wrap and attaching the luminaire assembly to the pole using clamping hardware.

Aiming Procedure: Two-Person Alignment

Guides the aiming process for the luminaire assembly, requiring two people for alignment.

Aiming Procedure: Final Tightening and Rigging Release

Instructions for tightening pole clamping hardware and releasing rigging once the assembly is secure.

Wiring

Wiring Overview and System Diagram

Provides an overview of wiring requirements and a system diagram for connecting electrical components and luminaires.

Wiring Tools and Materials

Lists tools and materials required for wiring, including Musco supplied and contractor supplied items.

Wiring Installation: Harness and Conductor Routing

Instructions for routing driver harnesses, enclosure harnesses, and grounding conductors.

Wiring Installation: Communication Cable Routing

Details routing and connecting communication cables between electrical component enclosures.

Wiring Installation: Conduit and Entryways

Instructions for installing conduit for supply and luminaire wiring, and cutting entryways.

Wiring Installation: Harness Verification and Connection

Steps for verifying wire harness ID, installing support grips, and connecting pole harnesses.

Wiring Installation: Ground and Supply Wire Connection

Instructions for connecting bonding jumpers, equipment ground wire, supply wiring, and neutral wires.

Lightning Ground

Lightning Ground Overview

Explains the importance of pole grounding for lightning protection and relevant codes.

Lightning Ground Tools and Materials

Lists tools and materials required for installing the lightning ground system.

Lightning Ground Installation: Electrode Placement

Guides excavating and driving the grounding electrode into the ground.

Lightning Ground Installation: Conductor Bonding

Details bonding the conductor to the electrode and routing the bonding jumper.