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MUTRADE Hydro-Park 1127 User Manual

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MUTRADE INDUSTRIAL CORP.
FOR INSTALLATION, OPERATION
AND MAINTENANCE
OF TWO POST CAR PARKING LIFTS
Read this entire manual carefully and completely before
installation or operation of the lift.
USER
MANUAL
Applicable Model
Hydro-Park 1127 & 1123
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MUTRADE Hydro-Park 1127 Specifications

General IconGeneral
Lifting Capacity2700 kg
Lifting Height2100 mm
Power Supply380 V, 50 Hz
Load Capacity2700 kg
Motor Power2.2 kW

Summary

Important Safety Instructions

Installation Site Requirements

Specifies environmental and supply conditions for installation.

Qualified Personnel for Operation

Outlines requirements for installation and operation staff.

General Safety Precautions

Provides general safety warnings and operational guidelines.

Warning Signs and Labels

Product Overview

Hydro-Park Lift Introduction

Introduces the Hydro-Park 1127 and 1123 models.

Scope of Application

Defines the suitable usage environments and user types.

Key Component Identification

Identifies and illustrates the main parts of the parking lift.

Standard Model Dimensions

Sharing Post Feature Details

Noise Protection Requirements

Corrosion Protection Guidelines

Customer Fire Safety Duties

Railing Specifications

Product Packaging Information

Installation Procedures

Crucial Installation Notes

Critical points to consider before starting installation.

Pre-Installation Preparation

Steps and checks required before installation begins.

Necessary Installation Tools

Foundation Treatment Requirements

Assembly Step-by-Step Guide

Initial Post and Carriage Assembly

Attaching carriages to posts and securing top plates.

Chain, Hose, and Wire Routing

Routing balance chain, oil hoses, and electrical wires.

Sensor and Limit Switch Installation

Installing limit switches and photocell sensors.

Post Erection and Anchoring

Erecting and securing the primary and subsidiary posts.

Platform Structure Assembly

Fixing side beams, backboard, connection rods, and waving plates.

Lifting Mechanism Installation

Installing the ramp, lifting chain, and cylinder.

Power Pack and Control System Installation

Mounting and connecting the power pack and control box.

Final Adjustments and Testing

Adjusting chain tension, post alignment, and final bolt tightening.

Hydraulic & Electrical Systems

Hydraulic System Schematic

Schematic representation of the hydraulic circuit.

Power Pack Hydraulic Valve Adjustments

Pressure Relief Valve Setting

Procedure for adjusting the pressure relief valve.

Descending Speed Adjustment

How to control the platform's descent speed.

Emergency Solenoid Valve Depressurizing

Using the emergency depressurizing function.

Electrical System Schematic

Wiring Diagram and Connections

Standard Parts Catalog

Standard Parts Listing Part 1

Itemized list of standard parts with specifications.

Standard Parts Listing Part 2

Further listing of standard parts and their specs.

Standard Parts Listing Part 3

More standard parts and their specifications.

Standard Parts Listing Part 4

Listing of further standard parts and their specifications.

Anchor Bolt Specifications

Details for the bolted anchor bolts.

Fastener and Bolt Specifications

Listing of various fasteners and bolts.

Operation Guide

General Operation Guidelines

Essential points before operating the lift.

Vehicle Parking Procedure

Step-by-step guide for parking vehicles.

Lift Control Operation

How to use the lift's controls for lifting and lowering.

Surface Cleaning and Protection

Surface Cleaning Procedures

Methods for cleaning platform and machine parts.

Platform Upper Side Cleaning

Basic cleaning of the platform's top surface.

Winter Cleaning Guidelines

Specific cleaning advice for winter conditions.

Machine Body and Pit Cleaning

Cleaning internal machine parts and the pit area.

Material Disposal Procedures

Guidelines for disposing of collected waste.

Surface Maintenance Procedures

Galvanized Waving Plate Care

Maintenance of galvanized waving plate surfaces.

Fastener Checks and Maintenance

Checking and maintaining screws, nuts, and washers.

Powder Coated Surface Care

Repair and maintenance of powder-coated parts.

Maintenance Material Disposal

Disposal of materials used during maintenance.

Customer Protection Measures

Maintenance and Servicing Overview

General Maintenance Tasks

Routine maintenance checks and procedures.

Troubleshooting and Servicing

Diagnosing and resolving common lift issues.

Troubleshooting Steps

Photocell Sensor Check

Verifying photocell sensor functionality during descent.

Cylinder Vent Valve Operation

Releasing air from the cylinder to prevent jolting.

Parking Lift Balancing Procedure

Steps to ensure the platform is balanced.

Power Pack Maintenance and Servicing

Power Pack Inspection Schedule

Regular and monthly inspection points for the power pack.

Power Pack Maintenance Actions

Procedures for maintaining the power pack components.

Power Pack Troubleshooting

Motor/Cylinder & Slow Platform Troubleshooting

Diagnosing issues with motor, cylinder, and slow movement.

Cylinder Maintenance and Servicing

Cylinder Pre-Use Inspection

Checks before installing and using the cylinder.

Cylinder Maintenance Procedures

Regular cleaning and lubrication of the cylinder.

Cylinder Jerky Motion Troubleshooting

Diagnosing and fixing jerky piston rod movement.

Hydraulic Oil Management

Chain Maintenance and Lubrication

Chain Inspection and Tension

Checking chains for tension and wear.

Chain Maintenance and Cleaning

Proper maintenance and cleaning of drive chains.

Chain Lubrication Requirements

Frequency and type of lubrication for chains.

Packing List Details

Product Warranty Policy

Certificate of Conformity

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