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Nalco 3D TRASAR Series User Manual

Nalco 3D TRASAR Series
243 pages
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This manual covers the following
models:
3D TRASAR 5500 Series
3D TRASAR 3500 Series
3D TRASAR Technology for
Closed Loop Applications
3D TRASAR Technology for
High Fouling Applications
3D TRASAR Models for the
Pacific
3D TRASAR
®
Technology
Installation and Operation Manual
Version 8.0

Table of Contents

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Nalco 3D TRASAR Series Specifications

General IconGeneral
BrandNalco
Model3D TRASAR Series
CategoryWater System
LanguageEnglish

Summary

Section 1: Introduction

1.6 Safety

Outlines critical safety practices and warnings for installation and operation.

Section 2: Installation and Start-Up

STEP 1 - Unpack and Identify

Instructions for unpacking and identifying all system components and hardware models.

STEP 2 - Mount the Controller

Guidelines for selecting and mounting the controller unit, adhering to NEMA4X standards.

STEP 3 - Install Bio-Reporter feeder

Procedures for installing the bio-reporter feed system, either pellet or liquid form.

STEP 4 – Plumb Controller

Details on connecting sample water inlet and outlet plumbing for the controller.

STEP 5 – Plumb Bio-reporter Feeder

Instructions for plumbing the bio-reporter feeder, ensuring correct water flow and connections.

STEP 6 – Install Probes

Guidance on installing various probes such as Fluorometer, pH, ORP, and Corrosion probes.

STEP 7 - Wiring

Comprehensive instructions for electrical connections, including controller box, junction box, and power connections.

STEP 8 – Calibration & System Checkout

Procedures for verifying probe calibration, plumbing, and electrical connections before system startup.

STEP 9 - Start-up System

Overview of the final steps to start up the 3D TRASAR system, including configuration and mode activation.

Section 3: 3D TRASAR Configurator

Section 4: Controller Settings

4.5 Alarm Settings Submenu

Details how to configure system, control, performance, and relay alarms and thresholds.

4.10 The Actions Key

Details the options available through the Actions key, including calibration and manual controls.

4.11 The Alarms Key

Describes different types of alarms, including sensor, system, communication, performance, and control alarms.

Section 5: 3D TRASAR Scale Control

5.1 Nalco Scale Index (NSI) Measurement

Explains the Nalco Scale Index (NSI) as a measure of cooling system stress and its correlation to polymer consumption.

5.2 3D TRASAR Scale Blowdown Control

Details the start-up procedures for managing scale blowdown control based on system stress.

5.3 3D TRASAR Scale Tagged Polymer Control

Outlines the procedures for managing scale control using tagged polymer in 2-drum programs.

Section 6: 3D TRASAR Bio-Control and 3D TRASAR Bio-Shock Mode

6.1 Nalco Bio-Index Measurement (NBI)

Explains the Nalco Bio-Index as a measure of historical system response to biocide feed.

6.2 Oxidizing Biocide Application and Slug Feeds

Discusses methods for applying oxidizing biocide, including slug feeds and Bio-Shock mode.

6.4 3D TRASAR Bio-Control/3D TRASAR Bio-Shock Start-Up Procedure

Provides detailed steps for starting up Bio-Control and Bio-Shock modes, including system preparation and configuration.

6.5 Pellet Feeder Operation

Describes the automatic operation of the 3D TRASAR Pellet Feeder for dispensing bio-reporter pellets.

Section 7: Communication and Data Management

7.5 3D TRASAR Web

Details how to use the 3D TRASAR Web for monitoring system performance, alarms, and reports.

Section 8: Maintenance

8.1 Maintenance Schedule

Provides a monthly maintenance schedule for system components to ensure reliability.

8.2 Clean Fluorometer Flow Cell

Step-by-step instructions for cleaning the fluorometer flow cell to prevent fouling and ensure accurate readings.

8.4 Check Sensor Calibration

Details the recommended calibration procedures and frequency for various sensors.

Section 9: Troubleshooting

9.1 General Troubleshooting

A table listing common problems, their possible causes, and solutions for system issues.

9.2 Alarm Screen Troubleshooting

Provides guidance on troubleshooting common alarm conditions displayed on the controller screen.

Appendix C: Replacement Parts/Accessories

Appendix F: 3D TRASAR Starter Upgrade Procedures

Appendix G: 3D TRASAR Technology for Closed Loop Applications

Appendix H: 3D TRASAR Technology for High Fouling Applications

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