Neuson Dumper 1001 - Page 5

BA 1001/1501/2001 US - Edition 2.3 * Ba12001us2_3IVZ.fm T-3
Table of contents
Strapping down the machine ........................................................................... 3-37
Battery master switch 1001 – 1501 ....................................................................... 3-37
Troubleshooting................................................................................................................ 4
Engine trouble ......................................................................................................... 4-1
Maintenance ......................................................................................................................
5
Introduction
.............................................................................................................. 5-1
Front dump bucket maintenance strut 1001 ...................................................... 5-1
Maintenance strut, model 1501 ............................................................................... 5-2
Maintenance strut 2001 ........................................................................................... 5-3
Fuel system ............................................................................................................. 5-4
Specific safety instructions ................................................................................ 5-4
Refueling ........................................................................................................... 5-4
Stationary fuel pumps ........................................................................................ 5-5
Diesel fuel specification ..................................................................................... 5-5
Bleeding the fuel system ................................................................................... 5-5
Fuel prefilter with water separator ..................................................................... 5-6
Replacing the fuel filter ...................................................................................... 5-7
Engine lubrication system ........................................................................................ 5-8
Checking the oil level ......................................................................................... 5-8
Filling up engine oil ............................................................................................ 5-9
Engine and hydraulics cooling system ................................................................... 5-10
Checking/filling up coolant ............................................................................... 5-10
Specific safety instructions .............................................................................. 5-11
Air filter ................................................................................................................... 5-13
Replacing the filter ........................................................................................... 5-14
V-belt ..................................................................................................................... 5-14
Checking V-belt tension ................................................................................... 5-15
Retightening the V-belt .................................................................................... 5-15
Hydraulic system ................................................................................................... 5-16
Specific safety instructions .............................................................................. 5-16
Checking the hydraulic oil level ....................................................................... 5-18
Filling up hydraulic oil ...................................................................................... 5-19
Changing hydraulic oil ..................................................................................... 5-20
Fouling indicator for hydraulic oil filter ............................................................. 5-20
Replacing the hydraulic oil filter ele
m
ent ......................................................... 5-20
Important information for the use of biodegradable oil .................................... 5-21
Checking hydraulic pressure lines ................................................................... 5-22
Specific safety instructions .............................................................................. 5-22
Tires ....................................................................................................................... 5-23
Inspection work ................................................................................................ 5-23
Wheel change .................................................................................................. 5-24
Electric system ....................................................................................................... 5-25
Specific safety instructions .............................................................................. 5-25
Service and maintenance work at regular intervals
...........................
.............. 5-25
Instructions concerning specific components .................................................. 5-26
Alternator ......................................................................................................... 5-26
Battery ............................................................................................................. 5-26
General maintenance work .................................................................................... 5-27
Cleaning .......................................................................................................... 5-27
General instructions for all areas of the machine ............................................ 5-27
Exterior of the machine .................................................................................... 5-28
Engine compartment ....................................................................................... 5-28
Screw connections and attachments ............................................................... 5-28
Pivots and hinges ............................................................................................ 5-28