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NEW JACK SEWING MACHINE JK-500 User Manual

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17 pages
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CONTENTS
SAFETY INSTRUCTION -------------------------------------------------------------------------------1
:PRODUCT INTRODUCTION --------------------------------------------------------------------------1
1 OVERVIEW
2 COMPONET
3 PERFORMANCE AND PARAMETER
4 APPLICATION
:INSTALLATION AND ADJUSTMENT OF PENSILE-TYPE-------------------------------------3
1 INSTALLATION OF SYNCHRO
2 INSTALLATION OF MOTOR
3 INSTALLATION OF CONTROL BOX
4 INSTALLATION OF PEDAL
5 CONNECTION OF SYSTEM
6 ADJUSTMENT
:INSTALLATION AND ADJUSTMENT OF DIRECT-DRIVE TYPE ---------------------------7
1 INSTALLATION OF MOTOR
2 INSTALLATION OF CONTROL BOX
3 INSTALLATION OF PEDAL
4 CONNECTION OF SYSTEM
5 ADJUSTMENT
:OPERATION INSTRUCTION OF CONTROL PANEL------------------------------------------11
:OPERATIONAL REQUIREMENTS -----------------------------------------------------------------13
:MANTAINANCE AND GENERAL RECOVERY PROCESSING -----------------------------13
:SETTING OF CONTROL BOX -----------------------------------------------------------------------15
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NEW JACK SEWING MACHINE JK-500 Specifications

General IconGeneral
BrandNEW JACK SEWING MACHINE
ModelJK-500
CategorySewing Machine
LanguageEnglish

Summary

Product Introduction

Overview

Provides a general overview of the energy-saving and cost-reducing sewing machine control system.

Component

Details the controller (speed governor, control box) and motor components of the system.

Performance and Parameter

Lists key performance metrics and technical parameters for the JK-500/600/700 servo system.

Application

Describes the types of sewing machines suitable for 380W and 550W motors.

Installation and Adjustment of Pensile-Type System

Installation of Synchro

Instructions for installing the synchro component on the machine head.

Installation of Motor Module

Steps for mounting the motor module and adjusting belt elasticity.

Installation of Control Box

Guide for drilling and fixing the control box to the table.

Installation of Padel

Procedure for ensuring the tension rod is perpendicular to the pedal.

Connection of System

How to connect the controller power supply and system components safely.

Adjustment

Detailed steps for adjusting needle position using the synchro.

Installation and Adjustment of Direct-Drive Type

Decompose the Direct-Drive Motor

Instructions on how to disassemble the direct-drive motor.

Align Main Shaft with Forth Cover

Steps to align and fix the main shaft with the motor cover.

Position Main Shaft Flat and Attach Rotor

Procedure for positioning the main shaft flat and attaching the rotor.

Install the Stator

Guide for installing the stator to the motor cover, noting magnetism precautions.

Check Stator and Rotor Distance

Verifying the correct distance between the stator and rotor after installation.

Attach Motor Covers

Attaching and fixing the motor's front and back covers.

Cover Motor Shaft with Hand Wheel

Mounting the hand wheel onto the motor shaft with proper alignment.

Installation of Control Box

Guide for drilling and fixing the control box to the table.

Align Tention Rod with Pedal

Procedure for aligning the tension rod with the pedal.

Connection of System

How to connect the controller power supply and system components safely.

Adjustment of Needle Position

Steps for adjusting the needle position using the synchro.

Operation Instruction of Control Panel

Nixietube Shows P

Explains the initial display state where the nixietube shows 'P'.

Nixietube Shows V for Speed Setting

Details how to enter the speed setting interface and adjust speed.

Nixietube Shows B for Direction Setting

Describes how to access and set the motor's running direction.

Conservation of Date

Instructions on how to save parameters and interpret storage success/failure.

System Recovery Function

How to restore the system parameters to factory settings.

Maintenance and General Recovery Processing

No Reaction on Power Up

Troubleshooting steps for when the controller shows no reaction upon turning on.

Motor Does Not Work

Steps to diagnose why the motor fails to operate after connection.

Variable Motor Speed

How to fix issues where motor speed is inconsistent.

Motor Stopped During Running

Troubleshooting steps for unexpected motor stoppage.

Motor Runs Without Stop

Diagnosing and resolving the issue of the motor running continuously.

Nixietube Displays E1

Interpreting and resolving E1 error code related to motor failure or lubrication.

Nixietube Displays E2

Interpreting and resolving E2 error code related to voltage issues.

Nixietube Displays E3

Resolution for E3 error code, typically requiring a power cycle.

Protective Tube Burnt

Steps for addressing issues caused by a burnt protective tube.

Other Errors

Guidance for handling errors not explicitly listed.

Setting of Control Box

Parameters Under P Interface

Explains speed and direction settings accessible via the 'P' interface.

Parameters Under F Interface

Details the seven parameters available in the factory setting 'F' interface.