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NORDOCK SMART-HOOK AR-10K - User Manual

NORDOCK SMART-HOOK AR-10K
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SMART-HOOK
TM
SERIES
AR-10K
Rotating Hook
Vehicle Restraint
Installation & Owner’s Manual
This manual applies to model AR-10K restraints manufactured beginning Feb 2018
with serial numbers 41523 and greater (with IP-66 motors)
P/N 59-0052 rev F
N
ORDOCK INC.
Website: nordockinc.com ~ Email: sales@nordockinc.com ~ Toll free: 866-885-4276
Nordock Inc. reserves the right to make changes to specifications without notice or obligation. Nordock products may be covered by
various U.S. and foreign patents or pending applications.
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Summary

Preface and Identification

Problems, Errors, and Omissions

Manual prepared with care for accurate info. Contact Nordock for errors or missing info.

Restraint Identification

Importance of providing model and serial number for service. Includes image of serial number plate.

Copyright Information

Manual is copyrighted by Nordock Inc. Information for reference only, not to be copied or revealed.

Warranty Details

One-Year Product Warranty

Warrants free of defects in material/workmanship for one year under normal use.

Five-Year Structural Warranty

Structural components covered for five years; Nordock provides replacement parts.

Warranty Exclusions

Does not cover improper installation, abuse, negligence, or lack of maintenance.

Safety Practices and Guidelines

General Safety Warnings

Read and understand manual before operation. Failure to follow can cause injury or death.

Safe Operation Guidelines

Use by trained people, report malfunctions, keep clear of moving parts, proper engagement, electrical safety.

Restraint Labels

Label Maintenance

Keep labels clean and legible. Check daily and replace if unreadable.

Label Placement Diagram

Diagram shows placement of various caution and identification labels on the restraint.

Installation Overview

Installation Diagram and Materials

Shows typical installation and included materials for the AR-10K restraint.

Installation Tools

Tools Required

Lists tools needed for installation, including welder, hammer drill, and torque wrench.

Installation Requirements

Mounting Requirements

Details requirements for mounting, such as dock face flatness and bumper projection.

Installation with Pit Type Levelers

Dock Leveler Support Warning

Always use dock leveler support when working under a dock leveler ramp or lip.

Carriage Assembly Removal

Steps to remove the carriage assembly from the backplate before anchoring.

Pit Leveler Installation Details

Backplate Placement and Shimming

Instructions on positioning the backplate and using shims for plumbness.

Drilling Anchor Holes

Procedure for drilling Ø5/8" anchor holes into the pit wall.

Pit Leveler Installation Safety

Dock Leveler Lip Support Warning

Warning about improper installation allowing dock leveler lip to support weight.

Anchor Bolt Tightening

CAUTION to tighten anchor bolt heads and torque anchor bolts to 100 ft-lbs.

Pit Leveler Reassembly

Reinstalling Carriage Assembly

Steps for reinstalling the carriage assembly, including springs and covers.

Lifting Precautions

WARNING to use a lifting device when lifting the carriage assembly.

Electrical Installation

Electrical Work Safety Warning

WARNING regarding power disconnection and qualified technicians for electrical work.

Control Box Mounting

Instructions for mounting the control box inside the building, 4 ft above the floor.

Electrical System Installation

Signal Light and Sign Mounting

Instructions for mounting the outside signal light and "Move On Green Only" sign.

Electrical Cable Connections

Details running electrical cables and making connections for signal lights and control panel.

Electrical System Setup

Control Box Power-Up and Verification

Steps to apply power and verify correct operation of lights and hook.

Stored Position Learning Procedure

Procedure to set the restraint's stored position, essential before connecting battery backup.

Operation and System Interconnects

Note on Light Combinations

Instructions for troubleshooting light combinations and contacting support.

Dock Leveler Interconnect

Explains the dry contacts for interconnecting dock levelers and their ratings.

Battery Back-up System

Describes the 12VDC battery backup system and its function during power outages.

Battery Management

Battery Charging and Life Extension

Battery charges automatically. Flashing lights extend battery life on backup power.

Installing and Connecting the Battery

Strongly recommended procedure for connecting the battery after installation.

Operational Procedures

Battery Installation Details

Shows how to install and connect the battery within the control panel enclosure.

Dock Worker Training

Instruction for dock workers on the correct use of the truck restraint.

Standard Operation

General Operation Warning

WARNING to read safety practices before operating or maintaining the restraint.

Standard Control Panel Overview

Explains the standard AR-10K control panel layout and basic functions.

Truck Securing and Release

To Hitch the Truck

Step-by-step instructions on how to secure a truck using the LOCK button.

To Release the Truck

Step-by-step instructions on how to release a secured truck using the RELEASE button.

Operation Notes and Power Loss

Trailer Pinch Condition

Explains the "trailer pinch" condition and how to resolve it by backing up.

Power Outages

Details the battery backup system's function during power outages and light behavior.

Maintenance Schedule

Lubrication Requirements

Specifies lubrication intervals and grease type for roller and shaft fittings.

Inspection Schedule

Outlines daily and periodic inspection tasks for lights, signs, and anchors.

Cleaning Schedule

Details cleaning requirements for debris removal and lens maintenance.

Parts List Overview

Exploded View Diagram

Diagram showing the AR-10K restraint with numbered parts for identification.

Carriage Weldment and Rollers

Lists parts for the carriage weldment and rollers with quantities and part numbers.

Parts List - Mechanical

Mechanical Components

Lists various mechanical parts like pins, washers, springs, and covers with P/N.

Electrical and Control Components

Lists sensors, connectors, cables, and control panel components with P/N.

Parts List - Electrical and Signs

Signs and Panel Components

Lists caution signs, control panel, and outside traffic light with P/N.

Control Panel Internal Components

Details internal components of the control panel, including buttons, lights, circuit board, and battery.

Standard Wiring Diagram

AR-10 K Circuit Board Connections

Shows wiring connections to the AR-10K circuit board for various functions.

External Connections Diagram

Illustrates wiring for signal lights, dock leveler interlock, and main power.

Wiring Notes and Interlock Functions

Explains notes on dock leveler interlock, door open interlock, and dock stored interlock.

NORDOCK SMART-HOOK AR-10K Specifications

General IconGeneral
BrandNORDOCK
ModelSMART-HOOK AR-10K
CategoryIndustrial Equipment
LanguageEnglish