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Nordyne CMF80-PO - User Manual

Nordyne CMF80-PO
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Owners Manual/Installation Instructions
CMF80-PG Convertible (65, 75, and 90 KBTU/H Inputs),
CMF 100-PG (90 KBTU/H Input)
CMF80-PO Convertible (65, 75, and 90 KBTU/H Inputs),
CMF 100-PO (90 KBTU/H Input)
Counterflow Gas or Oil Heating Appliance
Read all instructions carefully before beginning the installation. Read all labels and tags
on the furnace carefully and follow all precautions outlined on those labels and tags.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
!
WARNING:
Improper installation, alteration, ser-
vice or maintenance can cause injury
or property damage. Refer to this
manual for assistance or consult a
qualified installer, service agency, or
the gas supplier for additional infor-
mation.
FOR YOUR SAFETY
WHAT TO DO IF YOU
SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
the fire department.
Rated CMF-PG CMF-PO CMF-PG CMF-PO
BTUH 80 CONV. 80 CONV. 100 100
Input 75,000 75,000 90,000 90,000
Output 56,000 60,000 68,000 72,000
GENERAL
CMF furnaces are high quality, direct vent
furnaces used for manufactured housing, rec-
reational vehicle, and residential
applications.
These furnaces are offered in either power gas
(designated by PG) or power oil (designated by
PO) models. The power gas models are de-
signed for operation with either natural or pro-
pane (LP) gas.
The CMF series is convertible from power oil to
power gas, and vice versa. Furthermore, the
firing rate of the CMF80 Convertible Series can
be changed using a certified NORDYNE
conversion kit field-installed by a qualified service
technician. Refer to the “Firing Rate Conversion”
section later in these instructions for more
information on the firing rate change.
These furnaces are certified to the UL307
standards (UL 307A for oil models; UL 307B for
gas models), and can be installed in a variety of
applications, as shown in Table 1. This furnace
is not to be used for temporary heating of
buildings or structures under construction.
!
WARNING:
This furnace must be installed by a quali-
fied installing agency and in accordance
with applicable local codes and ordi-
nances that govern this type of equip-
ment. Failure to properly install the fur-
nace, base assembly, and venting sys-
tem as described herein may damage the
equipment and/or the home, can create a
fire or asphyxiation hazard, violates U.S.
listing requirements, and will void the
warranty. This furnace is NOT approved
for installation with split system air con-
ditioning. Use a NORDYNE packaged air
conditioning system.

Table of Contents

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Summary

INSTALLATION REQUIREMENTS

Equipment Check

Instructions for inspecting the furnace unit upon arrival for any damages or shortages.

Requirements and Codes

Guidance on complying with all applicable codes, standards, and local regulations for installation.

Combustion Air and Ventilation Requirements

Details on providing adequate combustion air and ventilation as per relevant codes and standards.

Venting Requirements - Manufactured Housing

Venting Requirements - Residential Installations

Unit Location and Clearance Requirements

UNIT INSTALLATION

MA-200 Base Installation

Detailed steps for installing the furnace using the MA-200 base pan for manufactured homes.

FUEL CONNECTIONS

Gas Piping Requirements - PG Series

Guidelines for sizing and installing gas supply piping for PG series furnaces.

Oil Piping Installation - PO Series

Recommendations for oil piping installation following local codes and standards.

Fuel Line Hook-Up Procedures

One Line System

Recommended hook-up for oil supply lines when vertical lift is not more than eight feet.

Two Line System

Procedure for a two-line oil supply system when vertical lift exceeds eight feet.

ELECTRICAL WIRING

Line Voltage Requirements

Ensuring correct voltage, frequency, and phase of the supply source match unit specifications.

Line Voltage Connections

Step-by-step instructions for connecting the power supply wiring to the furnace control box.

Room Thermostat Requirements

Fan and Limit Settings

CMF PG Direct Ignition Gas Burner Operations

Safety Before Lighting or Operating

Crucial safety information to read before operating the gas furnace.

Actions for Gas Leak Detection

Immediate safety steps to take if a gas leak is detected.

PG Direct Ignition Burner Operating Instructions

Step-by-step guide for starting and operating the direct ignition gas burner.

Checking the Input of the Furnace

Gas Pressure Measurement and Adjustment

Natural Gas to LP Conversion

Adjusting the Burner

CMF PO Oil Burner Operations

Oil Burner Start-Up Procedure

Steps to follow for the initial start-up of the oil burner.

Air-Bleed Procedure - Single Pipe

Process for bleeding air from the oil pump in a single-pipe installation.

Oil Burner Shutdown Procedure

Steps to properly shut down the oil burner.

Flame Adjustment

Procedure for adjusting the air shutter for optimal CO2 and smoke levels.

Electrode Setting

Instructions for checking and adjusting electrode positioning for proper ignition.

Firing Rate Conversion

Information on converting the furnace's firing rate using certified kits.

Furnace Operating Sequence

Gas Furnace Operation Sequence

Detailed sequence of operations for the gas furnace during a heating call.

Oil Furnace Operation Sequence

Sequence of operations for the oil furnace using the Honeywell R7184 primary control.

Adjusting Heat Distribution

Furnace Service Guide - Direct Ignition

Burner Motor Start Issues

Troubleshooting steps when the burner motor fails to start despite a thermostat call for heat.

No Flame or Motor Issues

Troubleshooting steps when the burner motor runs but no flame is produced.

Ignitor Heating Problems

Diagnosing issues when the ignition control has power but the ignitor does not heat.

Furnace Service Guide - Common Issues

Main flame ignites but burner locks out.

Troubleshooting steps when the main flame ignites but the burner subsequently locks out.

24 volts supplied to gas valve during ignition but no main gas flow.

Diagnosing issues when 24V is supplied but no gas flows to the main burner.

Insufficient Heat Output

Troubleshooting steps when the burner operates but does not provide sufficient heat.

Burner Fails to Shut Off

Troubleshooting steps when the burner fails to shut off after the thermostat is satisfied.

Addressing Noisy Fire

Steps to address noisy fire conditions, often related to air adjustment.

Reducing High Gas Bills

Tips for reducing high gas bills, focusing on efficiency and insulation.

Blower Operation Issues

Troubleshooting steps when the circulation blower does not operate while the burner is running.

Control Module Status Indicators

Gas Furnace Status Indicators

Indicator light status and meanings for gas furnace control module lockouts.

Oil Furnace Status Indicators

Indicator light status and meanings for oil furnace primary control (lockout, recycle, cad cell).

Honeywell R7184 Primary Control Troubleshooting

Burner Start-Up Failure

Steps to diagnose why the burner does not start when a call for heat is initiated.

Burner Lockout with Flashing Indicator

Troubleshooting burner lockout with flashing indicator light, often related to primary control issues.

R7184 Control - Additional Troubleshooting

Unstarted Burner with Specific Flash Code

Diagnosing burner start issues indicated by specific flashing light patterns on the primary control.

Cad Cell Resistance Check

Procedure for checking cad cell resistance to ensure proper burner operation.

Summary

INSTALLATION REQUIREMENTS

Equipment Check

Instructions for inspecting the furnace unit upon arrival for any damages or shortages.

Requirements and Codes

Guidance on complying with all applicable codes, standards, and local regulations for installation.

Combustion Air and Ventilation Requirements

Details on providing adequate combustion air and ventilation as per relevant codes and standards.

Venting Requirements - Manufactured Housing

Venting Requirements - Residential Installations

Unit Location and Clearance Requirements

UNIT INSTALLATION

MA-200 Base Installation

Detailed steps for installing the furnace using the MA-200 base pan for manufactured homes.

FUEL CONNECTIONS

Gas Piping Requirements - PG Series

Guidelines for sizing and installing gas supply piping for PG series furnaces.

Oil Piping Installation - PO Series

Recommendations for oil piping installation following local codes and standards.

Fuel Line Hook-Up Procedures

One Line System

Recommended hook-up for oil supply lines when vertical lift is not more than eight feet.

Two Line System

Procedure for a two-line oil supply system when vertical lift exceeds eight feet.

ELECTRICAL WIRING

Line Voltage Requirements

Ensuring correct voltage, frequency, and phase of the supply source match unit specifications.

Line Voltage Connections

Step-by-step instructions for connecting the power supply wiring to the furnace control box.

Room Thermostat Requirements

Fan and Limit Settings

CMF PG Direct Ignition Gas Burner Operations

Safety Before Lighting or Operating

Crucial safety information to read before operating the gas furnace.

Actions for Gas Leak Detection

Immediate safety steps to take if a gas leak is detected.

PG Direct Ignition Burner Operating Instructions

Step-by-step guide for starting and operating the direct ignition gas burner.

Checking the Input of the Furnace

Gas Pressure Measurement and Adjustment

Natural Gas to LP Conversion

Adjusting the Burner

CMF PO Oil Burner Operations

Oil Burner Start-Up Procedure

Steps to follow for the initial start-up of the oil burner.

Air-Bleed Procedure - Single Pipe

Process for bleeding air from the oil pump in a single-pipe installation.

Oil Burner Shutdown Procedure

Steps to properly shut down the oil burner.

Flame Adjustment

Procedure for adjusting the air shutter for optimal CO2 and smoke levels.

Electrode Setting

Instructions for checking and adjusting electrode positioning for proper ignition.

Firing Rate Conversion

Information on converting the furnace's firing rate using certified kits.

Furnace Operating Sequence

Gas Furnace Operation Sequence

Detailed sequence of operations for the gas furnace during a heating call.

Oil Furnace Operation Sequence

Sequence of operations for the oil furnace using the Honeywell R7184 primary control.

Adjusting Heat Distribution

Furnace Service Guide - Direct Ignition

Burner Motor Start Issues

Troubleshooting steps when the burner motor fails to start despite a thermostat call for heat.

No Flame or Motor Issues

Troubleshooting steps when the burner motor runs but no flame is produced.

Ignitor Heating Problems

Diagnosing issues when the ignition control has power but the ignitor does not heat.

Furnace Service Guide - Common Issues

Main flame ignites but burner locks out.

Troubleshooting steps when the main flame ignites but the burner subsequently locks out.

24 volts supplied to gas valve during ignition but no main gas flow.

Diagnosing issues when 24V is supplied but no gas flows to the main burner.

Insufficient Heat Output

Troubleshooting steps when the burner operates but does not provide sufficient heat.

Burner Fails to Shut Off

Troubleshooting steps when the burner fails to shut off after the thermostat is satisfied.

Addressing Noisy Fire

Steps to address noisy fire conditions, often related to air adjustment.

Reducing High Gas Bills

Tips for reducing high gas bills, focusing on efficiency and insulation.

Blower Operation Issues

Troubleshooting steps when the circulation blower does not operate while the burner is running.

Control Module Status Indicators

Gas Furnace Status Indicators

Indicator light status and meanings for gas furnace control module lockouts.

Oil Furnace Status Indicators

Indicator light status and meanings for oil furnace primary control (lockout, recycle, cad cell).

Honeywell R7184 Primary Control Troubleshooting

Burner Start-Up Failure

Steps to diagnose why the burner does not start when a call for heat is initiated.

Burner Lockout with Flashing Indicator

Troubleshooting burner lockout with flashing indicator light, often related to primary control issues.

R7184 Control - Additional Troubleshooting

Unstarted Burner with Specific Flash Code

Diagnosing burner start issues indicated by specific flashing light patterns on the primary control.

Cad Cell Resistance Check

Procedure for checking cad cell resistance to ensure proper burner operation.

Overview

This document provides comprehensive instructions for the installation, operation, and maintenance of Counterflow Gas or Oil Heating Appliances, specifically the CMF80-PG Convertible, CMF100-PG, CMF80-PO Convertible, and CMF100-PO models. These furnaces are designed for manufactured housing, recreational vehicle, and residential applications, offering flexibility in fuel type (power gas or power oil) and, for the CMF80 Convertible Series, adjustable firing rates.

Function Description

The CMF series furnaces are high-quality, direct-vent heating appliances. They are designed to provide forced-air heating for various dwelling types. The "PG" models are power gas units, capable of operating with either natural gas or propane (LP) gas, while the "PO" models are power oil units. A key feature is their convertibility between power oil and power gas, allowing for adaptation to different fuel availability or preferences. For the CMF80 Convertible Series, the firing rate can also be adjusted using a certified conversion kit, offering flexibility in heating capacity.

The furnace operates by drawing combustion air, either directly from outside the home (direct vent) or from the conditioned space, depending on the installation type. The combustion air is then mixed with fuel (gas or oil) and ignited to produce heat. A blower circulates the heated air through a duct system to warm the living space. The flue products are exhausted to the outside, ensuring safe operation.

The gas furnace operating sequence involves a call for heat from the thermostat, which energizes the combustion blower motor. After a safety start check and ignitor warm-up period, the gas valve opens, and the ignitor ignites the gas. Flame rectification principles detect the flame, and if successful, the ignitor de-energizes while the gas valve remains open. The circulating air blower then energizes to distribute heat. If flame is not detected, the control attempts re-ignition before locking out. The oil furnace operating sequence, particularly with the Honeywell R7184 Control, also begins with a call for heat, followed by a brief delay for a safe start check. The ignition and motor turn on, and a flame should establish within a lockout time. If flame is not sensed, the control shuts down on safety lockout and requires manual reset. Once flame is established, the ignition remains on briefly for stability, then turns off (interrupted ignition), and the circulating air blower energizes.

Usage Features

The furnaces are certified to UL307 standards (UL 307A for oil models; UL 307B for gas models), ensuring compliance with safety regulations. They can be installed in various configurations, including manufactured housing and residential settings, with specific requirements for base types (MA-100, MA-200 Universal Base, CB-200A Cottage Base) and flue product exhaustion (NORDYNE SRJ Roofjack or existing chimney).

For gas models, the appliance is shipped from the factory for natural gas but can be converted to LP gas using a specific procedure involving orifice replacement and regulator converter adjustment. The air shutter setting for the burner is factory pre-set but may need adjustment during firing rate conversion to ensure optimal combustion efficiency and prevent carbon monoxide production.

The control system includes a fan and limit switch with three levers: FAN ON, FAN OFF, and LIMIT OFF. These levers control the blower operation, with recommended factory settings for energizing (FAN ON at 110°F) and stopping (FAN OFF at 90°F) the blower to prevent circulation of cool air. A LIMIT OFF lever acts as a safety stop, factory-set at 160°F, and should not be adjusted. An auxiliary manual reset limit is also included to protect against blower motor failure.

Room thermostat requirements specify placement approximately five feet above the floor in an accessible living or adjoining room, preferably on an inside wall, away from abnormal heat sources (sunlight, radios, TVs, lamps) or cold drafts (outside walls, stairwells, windows). The heat anticipator of the thermostat should be adjusted to .4 amps for power oil models and .9 for power gas direct ignition models.

Maintenance Features

Regular maintenance is crucial for safe and efficient operation. The manual outlines several key maintenance tasks:

  • Air Filters: Air filters should be inspected and cleaned monthly to ensure proper airflow and prevent restrictions that can lead to reduced efficiency or system issues.
  • Combustion Air and Venting System: The combustion air and venting system should be inspected at the beginning and end of each heating season for any deterioration, blockage, or damage. Cleaning the system is necessary if any issues are found. This includes checking the chimney for soot, leaks, and obstructions if venting through an existing chimney.
  • Gas Piping: For gas models, the gas supply piping should be checked for leaks using a soap solution or commercial leak detector fluid. It is explicitly warned against using a match or open flame for leak detection.
  • Oil Piping: For oil models, the oil tank should be kept clean and flushed of water, rust, sediment, and other foreign matter. A filter is recommended if a two-pipe system is used or if oil is drawn from the bottom of the tank. The oil line must be airtight to prevent air leaks, which can cause pump prime loss, nozzle failure, odors, rumbling noise, and false safety shutdowns.
  • Burner Adjustment: For gas burners, the air shutter setting should be checked, especially after converting the firing rate, to ensure ample combustion air supply. The carbon dioxide (CO2) content of flue products should be within specified ranges (8.0%-9.0% for natural gas, 9.0%-10.0% for LP gas). For oil burners, the air shutter setting should be adjusted to achieve 11% CO2 with zero smoke or less, and the draft over the fire must be at least negative 0.02 in WC.
  • Electrode Setting (Oil Burners): The electrode setting is factory-set but should be checked for proper positioning before starting the oil burner to ensure good ignition. Improperly adjusted electrodes can lead to poor ignition.
  • Troubleshooting: The manual provides detailed troubleshooting guides for both gas and oil furnaces, including control module status indicators (flash codes for gas furnaces, flashing patterns for oil furnaces) to help diagnose issues such as lockout conditions, ignitor failures, gas valve problems, and motor malfunctions. It emphasizes that only trained and experienced personnel should service direct ignition systems.
  • Reset Procedures: For gas furnaces, lockout conditions can often be reset by interrupting the 24-volt power or setting the thermostat below room temperature for a specified duration. For oil furnaces with the Honeywell R7184 control, safety lockouts require manual reset by pressing the reset button. Restricted lockout mode, entered after three consecutive lockouts, requires holding the reset button for a longer duration.

The document stresses the importance of following all instructions, local codes, and ordinances to ensure safe and proper operation, warning against improper installation, alteration, service, or maintenance, which can lead to injury, property damage, fire, or asphyxiation hazards, and void the warranty.

Nordyne CMF80-PO Specifications

General IconGeneral
Fuel TypeOil
Voltage115V
Blower MotorMulti-speed
Thermostat CompatibilityStandard
Heating Capacity80, 000 BTU
BTU80, 000 BTU
StagesSingle Stage
Efficiency80%

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