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O. Thompson Microflite Ultra 2000 User Manual

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Microflite
TM
Ultra 2000
by O. Thompson
Installation & Adjustment Manual
for the
Magnetek DSD 412 DC Drive
Magnetek HPV 900 AC Vector Drive
Amicon Regulator
Revision AA 2.2 Printed 03 - 15 - 03
Copyright © 2003 O. Thompson Co.
This document and its contents are the property of O. Thompson Co. and are not to be
copied or used directly or indirectly without the written consent of O. Thompson Company.

Table of Contents

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O. Thompson Microflite Ultra 2000 Specifications

General IconGeneral
BrandO. Thompson
ModelMicroflite Ultra 2000
CategoryController
LanguageEnglish

Summary

Section 1 General Information

1.1 Technical Support

Provides contact information and availability for technical support services.

1.6 Warranty

Outlines the warranty period and terms for control systems and components.

Section 2 Personnel Safety

General Personnel Safety Warnings

Lists fundamental warnings to prevent personal injury or death during operation.

Section 3 Equipment Safety

General Equipment Safety Precautions

Details fundamental precautions to prevent equipment damage and personal injury.

Section 4 Installation Considerations

4.1 Piping and Wiring

Discusses proper routing of signal and power wires for trouble-free installation.

4.1.11 Proper Grounding Procedures

Details essential procedures for establishing a proper earth ground connection for system operation.

4.2 Encoder Wiring

Provides wiring instructions for encoders used with Magnetek DSD 412 and HPV 900 drives.

4.3 Proper Encoder Mounting Procedures

Explains the critical steps for correctly mounting encoders for stable speed feedback.

4.4 Environmental Conditions

Specifies recommended ambient temperature and humidity limits for controller installation.

Section 5 Hoistway Equipment Installation

5.1 Tape Installation

Describes the installation of the perforated steel tape and car top encoder for position feedback.

5.3 Mounting the Floor Magnets

Details the procedure for mounting floor magnets to encode floor positions accurately.

Section 6a Start Up Procedures - Magnetek DSD 412 DC Drive

6a.1 Controller Inspection

Outlines essential checks and safety verifications before controller startup.

6a.3 Magnetek Start Up

Covers the startup procedure for the Magnetek drive, including modifications and programming.

6a.4 Brake Adjustment

Provides detailed steps for adjusting the brake to ensure proper operation and safety.

6a.6 Encoder

Details encoder preparation and the learn trip procedure for accurate car positioning.

Section 7a High Speed Adjustment - Magnetek DSD 412

7a.1 Final System Checks Prior to High Speed Adjusting

Lists critical system checks to perform before initiating high-speed adjustments.

7a.2 Initial Set Up

Describes the initial setup steps required before performing high-speed adjustments.

7a.3 High Speed Adjustment

Details the procedure for adjusting car speed for optimal performance and ride quality.

7a.4 Ride Quality and Performance Adjustments

Covers adjustments related to ride quality and overall system performance.

7a.5 Drive Reference Information

Provides information on drive faults, parameters, and displayable data for reference.

Section 7b High Speed Adjustment - Magnetek HPV 900

7b.1 Final System Checks Prior to High Speed Adjusting

Lists critical system checks to perform before initiating high-speed adjustments.

7b.2 Initial Set Up

Describes the initial setup steps required before performing high-speed adjustments.

7b.3 High Speed Adjustment - Magnetek HPV 900 AC Vector Drive

Details the procedure for adjusting car speed for optimal performance and ride quality.

7b.4 HPV 900 Adaptive Tune

Explains the adaptive tuning process for the HPV 900 drive for optimal performance.

7b.5 Ride Quality Adjustments

Covers adjustments related to ride quality and overall system performance.

7b.6 Drive Reference Information

Provides information on using the programmer, drive parameters, and drive faults.

Section 7c High Speed Adjustment - Amicon Regulator

7c.1 Final System Checks Prior to High Speed Adjustment

Lists critical system checks to perform before initiating high-speed adjustments.

7c.2 Initial Set Up

Describes the initial setup steps required before performing high-speed adjustments.

7c.3 High Speed Adjustment

Details the procedure for adjusting car speed for optimal performance and ride quality.

7c.4 Ride Quality Adjustments

Covers adjustments related to ride quality and overall system performance.

7c.5 Amicon Regulator Reference Information

Provides reference information on regulator status, faults, potentiometers, and test points.

Section 8 Limit Board & ETSL System

8.2 Limit Board Wiring

Details the wiring requirements for the Limit Board, including encoder input.

8.4 Limit Board Set Up

Explains the procedure for setting up the Limit Board, including car speed programming.

8.6 Limit Board Testing

Describes the steps for testing the Limit Board's functionality and performance.

8.8 ETSL Set Up Procedure

Details the setup procedure for the Emergency Terminal Speed Limiting system.

Section 9 K-Tech Load Weigh System (Pretorque only)

9.1 K-Tech LW3200

Provides installation and setup instructions for the K-Tech LW3200 load weigh system.

9.1.5 Sensor Calibration

Details the calibration procedure for the K-Tech load weigh sensor.

9.2 Sensor Re-calibration Procedure - LW3200

Explains the periodic re-calibration process for the LW3200 load weigh sensor.

9.3 K-Tech LW4200

Provides installation and setup instructions for the K-Tech LW4200 load weigh system.

9.3.5 Calibration

Details the calibration procedure for the K-Tech LW4200 load weigh system.

9.4 Controller Pretorque Set Up Procedure

Describes the setup procedure for the controller's pretorque system.

Section 10 Testing

10.1 Terminal Limit Test - Top

Tests the terminal limit switches and slowdown functions at the top floor.

10.2 Terminal Limit Test - Bottom

Tests the terminal limit switches and slowdown functions at the bottom floor.

10.5 Car Governor Overspeed Test

Procedures for testing the car governor's overspeed detection and safety functions.

Section 11 Diagnostic Screen Display / Parameter Entry

11.1 Car Diagnostic Screen

Explains how to read and interpret the car's diagnostic screen for system status.

11.2 Comprehensive Fault Listing

Provides a detailed list of irrecoverable and other faults detected by the system.

11.5 Using the Keypad & Accessing Diagnostic Screens

Guides users on navigating the keypad and accessing diagnostic and parameter screens.

11.7 PARAMETERS

Details various parameter menus for configuring system behavior and features.

Section 12 Dispatch

12.1 Dispatcher Diagnostic Screen

Explains how to read and interpret the dispatcher diagnostic screen for system status.

12.5 Dispatcher Programming

Covers the procedures for programming and saving parameters on the dispatcher.

12.6 Dispatcher Parameters

Details the various parameter menus for configuring dispatcher behavior.

12.7 Multiple Dispatchers Linked for Emergency Power

Describes the process of linking multiple dispatchers for emergency power operation.

Section 13 Sequence of Operation & Troubleshooting

13.1 Car Controller

Provides an overview of the car controller's distributed processor system and components.

13.2 Inspection Sequence of Operation

Details the step-by-step procedures for operating the car in inspection mode.

13.3 High Speed Troubleshooting / Sequence of Operations

Guides users through troubleshooting high-speed operation and sequence issues.

Section A1 – Blank Parameter Sheets

Blank Car Parameter Sheets

Provides blank templates for recording car parameter settings.

Blank Dispatcher Parameter Sheets

Provides blank templates for recording dispatcher parameter settings.

Section A2 - Controller Event Descriptions

Describes controller events and faults

Lists and describes detected events, faults, status changes, and maintenance needs.

FAULTS DETECTED VIA THE FAULT BOARD

Table of faults detected via the fault board

Lists faults detected by the fault board with associated inputs and fault numbers.