Name: O. Thompson Microflite Ultra 2000
Brand: O. Thompson
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Microflite

Ultra 2000

by O. Thompson

Installation & Adjustment Manual

for the

Magnetek DSD 412 DC Drive

Magnetek HPV 900 AC Vector Drive

Amicon Regulator

Revision AA 2.2 Printed 03 - 15 - 03

This document and its contents are the property of O. Thompson Co. and are not to be

copied or used directly or indirectly without the written consent of O. Thompson Company.

Table of Contents3
General Information9
Technical Support9
Training9
Testing9
Code Compliance9
Documentation9
Warranty9
Personnel Safety11
Equipment Safety13
Installation Considerations15
Piping and Wiring15
How Electrical Noise Occurs15
How to Avoid Electrical Noise Problems16
EMI / RFI Interference16
Tach Generator Wiring17
Low Voltage Wiring17
High Power Wiring17
Traveling Cable Wiring17
Car Top Encoder Wiring18
Lonworks Neuron Network Wiring18
Dispatcher Communication Wiring18
Proper Grounding Procedures18
Wiring Connections for Properly Grounded System19
Encoder Wiring19
Proper Encoder Mounting Procedures20
Encoder Mounting for Geared Applications20
Encoder Mounting for Gearless Applications20
Tach Generator Mounting21
Hoistway Equipment Installation23
Tape Installation23
Stick Alignment25
Mounting the Floor Magnets25
Section 6A27
6A.1 Controller Inspection27
6A.2 Power up the Controller28
6A.3.1 Hardware Modifications29
6A.3.2 Software Modifications29
6A.3.3 Drive Programming29
6A.3.4 Self Tune30
6A.3.5 Attempt to Run the Car32
6A.4 Brake Adjustment33
6A.5 MPU Power35
6A.6 Encoder35
6A.6.1 Encoder - Preparation for Learn Trip35
6A.6.2 Performing the Learn Trip36
Section 7A37
High Speed Adjustment - Magnetek DSD 41237
7A.2 Initial Set37
One Floor up & down39
Two Floor up & down39
Multi-Floor up & down39
7A.3 High Speed Adjustment39
7A.4 Ride Quality and Performance Adjustments40
7A.5 Drive Reference Information42
7A.5.1 Drive Faults42
7A.5.2 Drive Parameters47
7A.5.3 Display Parameters51
Section 6B53
6B.1 Controller Inspection53
6B.2 Power up the Controller54
6B.3.1 Software Modifications55
6B.3.2 Inspection Start55
6B.3.3 Drive Parameters55
6B.3.4 Moving Car on Inspection57
6B.3.5 Drive Faults58
6B.4 Brake Adjustment58
6B.5 MPU Power60
6B.6 Encoder60
6B.6.1 Encoder - Preparation for Learn Trip60
6B.6.2 Performing the Learn Trip60
Section 7B63
High Speed Adjustment - Magnetek HPV 90063
7B.2 Initial Set64
7B.2.1 One Floor up & down65
7B.2.2 Two Floor up & down65
7B.2.3 Multi-Floor up & down65
7B.3 High Speed Adjustment65
7B.4 HPV 900 Adaptive Tune66
7B.5 Ride Quality Adjustments67
7B.6 Drive Reference Information68
7B.6.1 Using the Programmer68
7B.6.2 Drive Parameters69
7B.6.3 Drive Faults76
Section 6C79
Start up Procedures - Amicon Regulator79
6C.1 Controller Inspection79
6C.2 Power up the Controller80
6C.3 Motor Generator Start81
6C.4 Initial Hoist Motor Field Adjustment83
6C.6 Brake Adjustment88
6C.7 MPU Power90
Encoder90
6C.8.1 Encoder - Preparation for Learn Trip90
6C.8.2 Performing the Learn Trip90
High Speed Adjustment - Amicon Regulator93
7C.1 Final System Checks to High Speed Adjustment93
7C.2 Initial Set94
7C.2.1 One Floor up & down95
7C.2.2 Two Floor up & down95
7C.2.3 Multi-Floor up & down95
7C.3 High Speed Adjustment95
7C.4 Ride Quality Adjustments98
7C.5 Amicon Regulator Reference Information99
7C.5.1 Status & Fault Indicators99
7C5.2 Potentiometer Functions100
Limit Board and ETSL System103
Limit Board Version 2 Software103
Hardware Requirements103
Limit Board Wiring103
Limit Switch Distances104
Limit Board Set up106
Learn Procedure Faults107
Limit Board Testing108
NTS Testing108
Limit Board Faults108
ETSL Set up Procedures109
ETSL Wiring109
Bracket Mounting and Set up110
K-Tech Load Weigh System115
K-Tech LW3200115
Preparation115
Sensor Mounting115
Electronics Box Mounting116
Electrical Connections116
Sensor Calibration117
Amplifier Board Calibration118
Sensor Re-Calibration Procedure118
K-Tech LW4200120
Preparation120
Sensor Mounting120
Electronics Box Mounting121
Electrical Connections121
Calibration122
Controller Pretorque Set up Procedure123
Testing127
Terminal Limit Test - Top127
Terminal Limit Test - Bottom127
Counterweight Buffer Test128
Car Buffer Test128
Car Governor Overspeed Test129
Counterweight Governor Overspeed Test130
Car Diagnostic Screen131
Comprehensive Fault Listing133
Diagnostic Screen Display - Inputs133
Diagnostic Screen Display - Outputs136
Using the Keypad & Accessing Diagnostic Screens137
Entering Car Calls137
Acceleration/Deceleration Curves138
Actual Vs Desired Speed138
Accessing Parameter Screens139
Saving Parameter Values139
Parameters139
Motion Parameters139
Car Operating Device Parameters139
Door Parameters149
VIP, Medical & Earthquake Parameters153
Miscellaneous Parameters156
Event Disable Parameters160
Floor Landing Values Menu160
Binary PI Outputs Menu161
Learn Trip, Floor Names, Pretorque Menu161
Learn Trip Menu161
Floor Names Entry Menu162
Pretorque Set up Menu162
Modem Parameters163
Dispatch165
Diagnostic Screen165
Car-Dispatcher Communication / Hall Button Failure166
Inputs to the Dispatcher166
Outputs from the Dispatcher167
Dispatcher Programming168
Dipatcher Programming168
Entering & Saving Parameters168
Parameters169
Parameters Menu One Description169
Parameters Menu Two Description170
Parame Ters Menu Four Description173
Parameters Menu Five Descriptions175
Lock Screens176
Multiple Dispatchers Linked for Emergency Power176
Description of Phase I Operation176
Car Controller179
Relay Board180
The MPU181
The Intelligent Car Station Board182
Car Top Encoder185
Encoder Diagnostics186
Thompson Pretorquing187
Inspection Sequence of Operations188
Inspection Operation - Magnetek DSD 412188
Inspection Operation - Magnetek HPV 900192
High Speed Troubleshooting/Sequence of Operations194
A1 Blank Parameter Sheets197
A2 Controller Event Descriptions209

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O. Thompson Microflite Ultra 2000 Specifications

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Brand	O. Thompson
Model	Microflite Ultra 2000
Category	Controller
Language	English

O. Thompson Microflite Ultra 2000 User Manual

Table of Contents

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O. Thompson Microflite Ultra 2000 Specifications