Oneida Royal Air Furnace User Manual

29733 R2 06/01/2003
Installation, Operation and
Maintenance Manual
Oil Fired Warm Air Furnace
HO-B Series Up-flow or Horizontal Model
THE INSTALLATION OF THIS FURNACE SHALL BE IN
ACCORDANCE WITH THE REGULATION OF
AUTHORITIES HAVING JURISDICTION AND NFPA
STANDARD 31 (U.S.A.) OR CSA STANDARD B139 (CAN.).
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
Oneida Royal Division
Utica, New York
Please read this manual completely
before beginning installation. These
instructions must be kept with the
furnace for future reference.

Oneida Royal Air Furnace Specifications

General

Brand	Oneida Royal
Model	Air Furnace
Category	Furnace
Language	English

Summary

Introduction to Oneida Royal Furnaces

Model 80F Furnace Description

Describes the 80F model's output capacity and installation positions.

Model 120F Furnace Description

Details the 120F model's output capacity and installation positions.

Heat Loss Calculation for Furnace Sizing

Furnace Location and Clearances

Table 1: Clearance to Combustibles

Lists minimum installation clearances to combustible materials for HO-B models.

Up-Flow Installation Guidelines

Horizontal Installation Guidelines

Non-Suspended Installation

Suspended Installation

Air Conditioning Applications

Combustion Air Requirements

Chimney Venting Requirements

Figure 2: Common Chimney Problems

Illustrates common chimney issues and their causes.

Table 3: Common Chimney Problems

Details chimney problems, diagnostics, and remedies.

Barometric Damper Control

Furnace Controls Overview

Figure 3: R7184 Oil Primary Control

Image and identification of the R7184 Oil Primary Control.

Figure 4: ST9103 EFT Control

Image and identification of the ST9103 Electronic Fan Timer.

Electrical Connections and Wiring

Humidifier Installation and Use

Oil Tank Installation Standards

Fuel Oil Piping Installation

Oil Filter Requirements

Oil Burner Nozzle Selection

Combustion Chamber Details

Burner Electrode Adjustment

Oil Burner Set Up Procedure

Figure 5: Test Port Location

Diagram showing where to create a test port for smoke testing.

Stack Temperature Monitoring

Circulating Air Blower Operation

Direct Drive Blower Setup

Details on setting up and adjusting direct drive blower speeds.

Belt Drive Blower Setup

Information on adjusting belt drive blower speeds and tension.

Maintenance and Service Schedule

Routine Maintenance by Home Owner

Tasks homeowners can perform for routine maintenance.

Figure 8: Blower Off Timings (ST9103)

Visual representation of blower off delay switch settings.

Annual Service by Contractor

Furnace Installation Set Up

Operating Instructions

Steps Before Lighting the Furnace

Steps to take before attempting to light the unit.

Procedure to Light the Furnace

Procedure for starting the furnace.

Procedure to Shut Down the Furnace

Instructions for safely turning off the furnace.

Table A-1: Beckett AFG Oil Burner Set-Up

Table A-2: Riello 40F Oil Burner Set-Up

Table A-3: Direct Drive Blower Set-Up

Table A-4: Direct Drive Blower Characteristics

Table A-5: Belt Drive Blower Set-Up

Table A-6: Belt Drive Blower Characteristics

General Dimensions

Table A-6: General Dimensions (inches)

Provides cabinet dimensions, plenum openings, and weight.

Wiring Diagram: Furnace with ST9103 EFT & R7184 Control

Wiring Diagram Legend

Explains symbols used in wiring diagrams.

Wiring Diagram: Furnace with ST9103 EFT & Riello Oil Burner

Wiring Diagram Legend

Explains symbols used in wiring diagrams.

Wiring Notes for HO-B Series Oil Furnace

HO-B Series Oil Furnace Wiring Notes

Specific wiring notes for the HO-B series furnace.

Continuous Fan Operation Wiring

How to configure continuous fan operation.

Accessory Wiring Notes

Notes on powering accessories like EAC and humidifiers.

Thermostat Heating Connections

Details on thermostat wiring to the control board.

R7184 Detailed Sequence of Operation

R7184 Sequence of Operation Flowchart

Riello 40F3 Troubleshooting Chart

Table C-1: ST9103 Detailed Sequence of Operation

R7184 LED Diagnostic Light

General Troubleshooting Steps

Important Troubleshooting Precautions

Warning about hazards and technician qualifications.

Preliminary Troubleshooting Steps

Initial checks before troubleshooting.

Table C-3: R7184 Troubleshooting Guide

Table C-4: System and General Troubleshooting