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Orbea MX JUNIOR 24 DIRT 2021 - User Manual

Orbea MX JUNIOR 24 DIRT 2021
36 pages
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TECHNICAL MANUAL
BLUE PAPER
MX JUNIOR
MX12 / MX16 / MX20 / MX24
2021
EN | ES
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Summary

01 Introduction and Safety

Key to Symbols

Explains instructional and warning symbols used throughout the manual for safe use and assembly.

Safety Instructions Overview

Details DANGER, WARNING, CAUTION, and NOTICE symbols and their potential consequences for safety.

Tools and Tightening Torques

Lists common tools like spanners and screwdrivers, and their corresponding tightening torques.

Assembly Compounds Guide

Describes assembly compounds such as grease, oil, and carbon paste for proper component fitting.

02 Orbea Warranty Information

Legal Warranty Coverage

Covers manufacturing defects and paint/varnish/corrosion defects for 2 years or legal period.

Orbea Lifetime Warranty

Provides lifetime warranty for frames and rigid forks upon product registration within 30 days of purchase.

Bicycle Registration for Warranty

Instructions on registering the bicycle on the Orbea website to benefit from the lifetime warranty extension.

Warranty Claim Process

Details the process for submitting warranty claims through an authorized Orbea dealer.

03 Maintenance and Inspection

Bicycle Cleaning Guidelines

Guidance on cleaning the bicycle using mild soap and water, avoiding high pressure.

Drivetrain Lubrication

Advice on lubricating the drivetrain, especially the chain, using minimal amounts.

Pre-Ride Bicycle Inspection

Essential pre-ride checks covering frame, brakes, tires, wheels, headset, and pivots for safe operation.

Bearing Inspection and Maintenance

Highlights the importance of inspecting bearings (headset, BB, wheels) for wear and play.

Component Maintenance Schedule

Provides general guidelines for component maintenance intervals, dependent on usage and conditions.

04 Use Warnings and Precautions

Brake System Checks

Instructions for checking brake pad/shoe wear and hydraulic lines, including flushing.

Original Replacement Parts

Advises using only original Orbea replacement parts to avoid damage and accidents.

Post-Crash Inspection

Guidance on inspecting the bicycle for damage after a crash or impact and seeking professional checks.

Maximum Tyre Width Compliance

Specifies the maximum tyre width that can be mounted, with clearance requirements.

Minimum Seatpost Insertion Depth

Details the requirement for minimum seatpost insertion depth to ensure frame integrity.

05 Geometry and Sizing

Maximum Fork Length

Defines and specifies the maximum allowable fork length from axle to crown for frame compatibility.

Headset Spacer Limits

Specifies the maximum number of headset spacers allowed below the stem for frame safety.

Intended Use by Model

Defines the intended use for MX12, MX16, MX20, and MX24 models, including age and supervision.

Saddle Height Range

Provides maximum and minimum saddle height measurements for Digit seatposts across models.

Frame Geometry Specifications

Table detailing frame geometry measurements (seat tube, head tube, etc.) for each size.

Rider Height to Size Chart

Table correlating rider height in cm and inches to the appropriate bicycle size.

06 Technical Specifications Summary

Frame and Fork Materials

Details the frame and fork materials used for each MX Junior model.

Brake System and Cable Routing

Indicates brake types and describes brake/derailleur cable routing methods for each model.

Component Fitment Details

Covers headset, bottom bracket, seatpost, wheel sizes, and tyre width compatibility.

Model Usage and Limits

Specifies age range, height, weight limits, and intended use for each MX Junior model.

07 Assembly and Spares

Headset Specifications and Spares

Details headtube dimensions, headset specifications, and lists spare parts.

Axles and Derailleur Hanger

Covers dropout standards for axles and details the rear derailleur hanger for MX20, MX24.

Wheel Safety Bolt Kit

Lists spare parts for the wheel safety bolt kit for MX12 and MX16 models.

Frame Hardware Components

Details various frame hardware components like clamps, bolts, and their torque specifications.

Seatpost Clamp Details

Specifies seatpost clamps for Digit and standard seatposts, including part numbers.

Cableguide Kit Components

Lists components for the cable guide kit, including clips, bolts, and plugs.

Digit Seatpost Assembly

Covers the assembly and spare parts for the Digit Junior seatpost.

Handlebar and Stem Assembly

Details integrated handlebar and stem assemblies and their hardware kits.

Chainguide and Chain Cover

Details the OC Junior chainguide and chain cover for MX20, MX24 and Hebie for MX16.

Stabiliser Assembly for MX16

Covers the assembly of stabilisers for the MX16 model and lists spare parts.

Mudguard Sets and Hardware

Details complete mudguard sets and hardware kits for MX20 and MX24 models.

Front and Rear Light Specifications

Provides specifications for the Spanninga Galeo XB front light and Pixeo XB rear light.

Flexible Mudguards

Details flexible vinyl fork mudguards for suspension and rigid forks on MX20, MX24, and MX16.

Kickstand Assemblies

Covers the kickstand assemblies for MX16 and MX20-24 models.

Bottle Holder Assembly

Details the junior 350ml bottle holder assembly for MX16, MX20, and MX24.

Cable Routing Diagrams

Diagrams showing brake and derailleur cable routing for MX16 and MX20/MX24.

08 Suspensions

Suspension Fork Manual Reference

Refers to the Suntour forks' User Manual for settings and maintenance information.

09 Declaration of Conformity

EC Declaration of Conformity

EC Declaration of Conformity for Orbea bicycles, listing models and compliance with directives.

10 Additional Information and Resources

Orbea Content Resources

Provides links to view and download Orbea photos, videos, and technical documents.

Orbea Blog

Link to the official Orbea blog for news and updates.

Finding Your Orbea Dealer

Information on finding local Orbea dealers for assistance with setup and maintenance.

Orbea Contact Information

Provides access to Orbea's contact details and contact form.

Summary

01 Introduction and Safety

Key to Symbols

Explains instructional and warning symbols used throughout the manual for safe use and assembly.

Safety Instructions Overview

Details DANGER, WARNING, CAUTION, and NOTICE symbols and their potential consequences for safety.

Tools and Tightening Torques

Lists common tools like spanners and screwdrivers, and their corresponding tightening torques.

Assembly Compounds Guide

Describes assembly compounds such as grease, oil, and carbon paste for proper component fitting.

02 Orbea Warranty Information

Legal Warranty Coverage

Covers manufacturing defects and paint/varnish/corrosion defects for 2 years or legal period.

Orbea Lifetime Warranty

Provides lifetime warranty for frames and rigid forks upon product registration within 30 days of purchase.

Bicycle Registration for Warranty

Instructions on registering the bicycle on the Orbea website to benefit from the lifetime warranty extension.

Warranty Claim Process

Details the process for submitting warranty claims through an authorized Orbea dealer.

03 Maintenance and Inspection

Bicycle Cleaning Guidelines

Guidance on cleaning the bicycle using mild soap and water, avoiding high pressure.

Drivetrain Lubrication

Advice on lubricating the drivetrain, especially the chain, using minimal amounts.

Pre-Ride Bicycle Inspection

Essential pre-ride checks covering frame, brakes, tires, wheels, headset, and pivots for safe operation.

Bearing Inspection and Maintenance

Highlights the importance of inspecting bearings (headset, BB, wheels) for wear and play.

Component Maintenance Schedule

Provides general guidelines for component maintenance intervals, dependent on usage and conditions.

04 Use Warnings and Precautions

Brake System Checks

Instructions for checking brake pad/shoe wear and hydraulic lines, including flushing.

Original Replacement Parts

Advises using only original Orbea replacement parts to avoid damage and accidents.

Post-Crash Inspection

Guidance on inspecting the bicycle for damage after a crash or impact and seeking professional checks.

Maximum Tyre Width Compliance

Specifies the maximum tyre width that can be mounted, with clearance requirements.

Minimum Seatpost Insertion Depth

Details the requirement for minimum seatpost insertion depth to ensure frame integrity.

05 Geometry and Sizing

Maximum Fork Length

Defines and specifies the maximum allowable fork length from axle to crown for frame compatibility.

Headset Spacer Limits

Specifies the maximum number of headset spacers allowed below the stem for frame safety.

Intended Use by Model

Defines the intended use for MX12, MX16, MX20, and MX24 models, including age and supervision.

Saddle Height Range

Provides maximum and minimum saddle height measurements for Digit seatposts across models.

Frame Geometry Specifications

Table detailing frame geometry measurements (seat tube, head tube, etc.) for each size.

Rider Height to Size Chart

Table correlating rider height in cm and inches to the appropriate bicycle size.

06 Technical Specifications Summary

Frame and Fork Materials

Details the frame and fork materials used for each MX Junior model.

Brake System and Cable Routing

Indicates brake types and describes brake/derailleur cable routing methods for each model.

Component Fitment Details

Covers headset, bottom bracket, seatpost, wheel sizes, and tyre width compatibility.

Model Usage and Limits

Specifies age range, height, weight limits, and intended use for each MX Junior model.

07 Assembly and Spares

Headset Specifications and Spares

Details headtube dimensions, headset specifications, and lists spare parts.

Axles and Derailleur Hanger

Covers dropout standards for axles and details the rear derailleur hanger for MX20, MX24.

Wheel Safety Bolt Kit

Lists spare parts for the wheel safety bolt kit for MX12 and MX16 models.

Frame Hardware Components

Details various frame hardware components like clamps, bolts, and their torque specifications.

Seatpost Clamp Details

Specifies seatpost clamps for Digit and standard seatposts, including part numbers.

Cableguide Kit Components

Lists components for the cable guide kit, including clips, bolts, and plugs.

Digit Seatpost Assembly

Covers the assembly and spare parts for the Digit Junior seatpost.

Handlebar and Stem Assembly

Details integrated handlebar and stem assemblies and their hardware kits.

Chainguide and Chain Cover

Details the OC Junior chainguide and chain cover for MX20, MX24 and Hebie for MX16.

Stabiliser Assembly for MX16

Covers the assembly of stabilisers for the MX16 model and lists spare parts.

Mudguard Sets and Hardware

Details complete mudguard sets and hardware kits for MX20 and MX24 models.

Front and Rear Light Specifications

Provides specifications for the Spanninga Galeo XB front light and Pixeo XB rear light.

Flexible Mudguards

Details flexible vinyl fork mudguards for suspension and rigid forks on MX20, MX24, and MX16.

Kickstand Assemblies

Covers the kickstand assemblies for MX16 and MX20-24 models.

Bottle Holder Assembly

Details the junior 350ml bottle holder assembly for MX16, MX20, and MX24.

Cable Routing Diagrams

Diagrams showing brake and derailleur cable routing for MX16 and MX20/MX24.

08 Suspensions

Suspension Fork Manual Reference

Refers to the Suntour forks' User Manual for settings and maintenance information.

09 Declaration of Conformity

EC Declaration of Conformity

EC Declaration of Conformity for Orbea bicycles, listing models and compliance with directives.

10 Additional Information and Resources

Orbea Content Resources

Provides links to view and download Orbea photos, videos, and technical documents.

Orbea Blog

Link to the official Orbea blog for news and updates.

Finding Your Orbea Dealer

Information on finding local Orbea dealers for assistance with setup and maintenance.

Orbea Contact Information

Provides access to Orbea's contact details and contact form.

Orbea MX JUNIOR 24 DIRT 2021 Specifications

General IconGeneral
BrandOrbea
ModelMX JUNIOR 24 DIRT 2021
CategoryBicycle
LanguageEnglish

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