OTC Tools 6494 User Manual

© 2002 SPX
Sheet No.
Issue Date: Rev. D, March 28, 2012
1 of 2
Form No. 107300
Parts List &
Operating Instructions
for: 6494
Clamshell Strut Tool
(for use on MacPherson Struts only)
9, 11
10
6
13
14
15, 16
17
10
2
4
4
5
6
3
7
8
CAUTION: Do not use this tool without the thrust bearing washer and pivot
adapter (Items 16 and 17) in place, because the forcing screw (Item 15) could
cause excessive wear of the trunnion (Item 13) and shorten the life of the tool.
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Website: www.otctools.com

OTC Tools 6494 Specifications

General

Brand	OTC Tools
Model	6494
Category	Tools
Language	English

Summary

Safety Precautions

Eye Protection and Tool Usage

Wear ANSI Z87.1/OSHA compliant eye protection and use the tool only on MacPherson struts.

Pre-Use Inspection and Condition

Check the strut tool for poor condition before each use to prevent damage or injury.

Spring Compression Safety

Follow safe practices for spring compression, including hook engagement, coil count, and torque limits.

Operating Instructions

Removal Procedure

Steps for removing the MacPherson strut assembly from the vehicle and preparing it for spring compression.

Spring Replacement Process

Instructions for safely decompressing, removing, and installing springs using the strut tool.

Installation and Final Steps

Guidance on positioning the compressed spring assembly and reinstalling the strut into the vehicle.