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OTTO MOTORS Lifter MkIV User Manual

OTTO MOTORS Lifter MkIV
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OTTO Lifter MkIV - OMM-000108
Operation and maintenance manual
OMM-000108
Publication date Jan-23
English

Table of Contents

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OTTO MOTORS Lifter MkIV Specifications

General IconGeneral
BrandOTTO MOTORS
ModelLifter MkIV
CategoryForklifts
LanguageEnglish

Summary

IMPORTANT SAFETY INFORMATION

Hazards

General, Robot, and Charger hazard notices with DANGER, WARNING, and CAUTION levels.

Hazard Labels

Explanation of various hazard labels used on OTTO Motors products for safe operation.

Safety Awareness and Conditions

Covers personnel awareness, facility conditions, environment, payload, battery, and operational safety.

Disclaimer

Information subject to change, OTTO Motors' responsibility and user's liability.

Intended Use

Introduction

Included Items

Lists the items included with the OTTO Lifter robot package.

Applicable Documents

In Case of a Collision

OTTO Lifter Specifications

Size and Weight

Details the physical dimensions and mass of the OTTO Lifter robot.

Speed and Performance

Outlines the robot's speed capabilities, turning, and docking parameters.

Battery and Power System

Describes battery specifications, charging options, capacity, and dimensions.

Control System

Details the sensors and computer hardware used in the robot's control system.

Interfacing and Communication

Covers manual control interfaces and connections for accessories.

Operating Environment

Specifies supported pallets, operating conditions, and altitude limits.

Safety System

Information on intelligent braking, adaptive field sets, and compliance standards.

Components Overview

Components

Identifies and labels various physical components of the OTTO Lifter.

Power Button

Explains how to start up and shut down the robot using the power button.

Emergency Stop Buttons

Describes the function and location of the robot's emergency stop buttons.

Safety Reset Button

Details the purpose of the safety reset button for clearing states.

Auto Button

Explains how the auto button toggles between autonomous and manual modes.

Digital Interface

Information on the digital interface for viewing jobs and tasks.

Tiller

Describes the tiller's use for manual control of the robot's movement and forks.

Robot Battery State Indicator

Explains the indicator that displays the robot's current battery charge state.

Light Pipe and Visual Indications

Describes the light pipe and other visual signals indicating robot status and motion.

Safety Reset Button States

Details the light states of the safety reset button for system status.

Speakers

Information about the speakers for audible indications and warnings.

Dome Light

Explains the dome light's function in indicating the robot's state.

Direction Lights

Describes the function of direction lights indicating travel direction.

Lift Points

Identifies the lift points used for robot transport.

Top Door

Describes the top door's access to internal components and battery release.

Left Side Door

Explains the left side door's access to the battery compartment.

Safety LiDAR

Details the LiDAR scanners used for obstacle detection and collision prevention.

3D Perception Cameras

Explains the role of 3D cameras in navigation and obstacle avoidance.

Fork Impact Sensors

Describes sensors on forks detecting force for collision detection.

Dock Assist Sensors

Details sensors assisting with payload alignment and security.

Incremental Encoders

Explains encoders for measuring wheel position and speed.

Basic Usage

Locking-out/Tagging-out the OTTO Lifter

Procedure for disconnecting power for maintenance and safety.

Starting Up the OTTO Lifter

Steps for performing pre-checks and starting the robot.

Shutting Down the OTTO Lifter

Procedures for safely powering down the robot.

Replacing the OTTO Lifter Battery

Step-by-step guide for safely replacing the robot's battery.

Manually Charging the OTTO Lifter

Instructions for charging the robot's battery manually.

Storing the OTTO Lifter

Guidelines for storing the robot and its battery for extended periods.

Connecting to a Robot using an Ethernet Cable

Steps for connecting the robot to a computer via Ethernet.

Connecting a Robot to a Network

Instructions for configuring network settings for robot connectivity.

Adding a Robot to a Fleet

Process for integrating a robot into the OTTO Fleet Manager.

Autonomous Operation

How the robot operates autonomously, including enabling and dispatching jobs.

Manual Mode Operation

Guide to operating the robot in manual mode using the tiller.

Exceptions

How to access and manage robot exceptions in Fleet Manager and OTTO App.

Preventative Maintenance

Maintenance Schedule

A schedule outlining daily, monthly, and annual checks for robot components.

Circle Check

Procedure for performing a brief daily inspection of the robot.

Monthly Preventative Maintenance

Tasks to perform monthly, including guarding inspection.

3-Month Preventative Maintenance

Tasks to perform every three months, including lubrication.

6-Month Preventative Maintenance

Tasks to perform every six months, including brake inspection.

Annual Preventative Maintenance

Tasks to perform annually, including hydraulic fluid inspection.

Disposal

Troubleshooting

Declarations

Supplier's Declaration of Conformity

FCC compliance information and regulatory declarations for the product.

CAN ICES-003(A) / NMB-003(A)

Canadian regulatory compliance information for the device.

Robot Forklift Pre-Op Checklist

Robot Forklift Safety and Operational Checks

Checklist for ensuring robot safety and operational readiness before use.