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Paccar SmartAir eHVAC System User Manual

Paccar SmartAir eHVAC System
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SERVICE
M
ANUAL
Section
HVAC
Title SmartAir eHVAC System Service Manual
Number
PM820010
Date Rev. 10 © 6/2019
Model All w/ SmartAir eHVAC System
Page 1 of 40
SmartAir eHVAC System
Technical Information and Diagnostic Guide
HVAC
PM820010 Rev. 10 © 6/2019
This guide will assist you in becoming more familiar with the working components
of the Peterbilt SmartAir eHVAC System and the proper steps and procedures to
completely diagnose the Peterbilt SmartAir eHVAC System unit.
©2019 PACCAR Corporation
Confidentiality Notice: This document and the information contain
ed herein is proprietary. It shall not be reproduced, copied or disclosed,
in whole or in part, or used for manufacture without the written permission of PACCAR. You are hereby notified that any dissemination of
this information is strictly prohibited.

Table of Contents

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Paccar SmartAir eHVAC System Specifications

General IconGeneral
BrandPaccar
ModelSmartAir eHVAC System
CategoryController
LanguageEnglish

Summary

General Safety and Handling Precautions

Warnings, Cautions, and Notes

Explains key symbols and signal words used for hazard communication.

Refrigerant and Oil Handling Precautions

Details safety measures for working with HFC134a refrigerant and PVE oil.

Important Safety Notices for Service

General safety precautions for performing repairs and work on the unit.

Component Identification and Location

External Components

Identification and description of exterior system components.

Fuses

Identifies and describes the function of fuses in the system.

Relays

Identifies and describes the function of relays in the system.

Fan and Temperature Control Display

Explains the EHVAC unit's control display for temperature and blower speed.

System and Compressor Controller

Describes the device that controls the unit and compressor output voltage.

Linear Power Module

Module controlling voltage to the evaporator blower for variable speeds.

Discharge Temperature Sensor – Freeze Switch

Sensor monitoring evaporator outlet temperature, preventing freezing.

Evaporator Blower

Blower that circulates conditioned air into the sleeper.

Condenser Fan

Blower drawing air through the condenser coil for cooling.

Battery Management System (BMS)

Monitors auxiliary batteries and controls the battery separator solenoid.

Battery Separator

Connects truck batteries to EHVAC batteries, managing charging.

Internal Components

Identification and description of interior system components.

High Pressure Switch

Switch preventing compressor operation due to high internal pressure.

Compressor

The hermetically sealed refrigeration system's core unit.

Thermal Limit Switch on Compressor

Auto-reset switch protecting the compressor from high temperatures.

Evaporator Inlet Filter

Protects the evaporator coil from dust and debris.

Diagnostic Procedures

A/C System Troubleshooting

Troubleshooting steps for common A/C system issues.

Unit Will Not Run or Turn On

Troubleshooting steps for a non-operational AC unit.

Auxiliary Batteries Will Not Recharge

Troubleshooting steps for auxiliary battery charging issues.

Unit Runs But Does Not Blow Cold Air

Troubleshooting steps for lack of cooling despite unit operation.

Unit Cycles On and Off and Doesn't Cool

Troubleshooting steps for intermittent cooling or cycling issues.

Unit Blows Cold Air But Low Airflow

Troubleshooting steps for low airflow when cooling.

Unit Runs Correctly, But Less Than Expected Run Time

Troubleshooting steps for reduced system run time.

Unit Is Noisy or Vibrates

Troubleshooting steps for noise or vibration issues.

ESPAR Heating System Troubleshooting

Troubleshooting steps for the ESPAR heating system.

Heater Connected to EHVAC Unit and Will Not Operate

Troubleshooting steps for a heater not operating when connected.

Heater Not Connected to EHVAC Unit and Will Not Operate

Troubleshooting steps for a heater not connecting or operating.

Heater Blows Cold Air But No Heat

Troubleshooting steps when the heater blows cold air instead of heat.

Appendix: Testing and Troubleshooting Procedures

Battery Testing and Performance

Guidance on checking and maintaining battery health and voltage.

Control Display and Signal Testing

Details on checking the control display and its wake-up signal.

Relay and Switch Testing

Procedure for testing relays using an OHM meter and checking voltage.

Sensor and Controller Testing

Procedures for testing temperature sensors and control modules.

Fan and Blower Motor Testing

Procedures for testing condenser fan and evaporator blower motors.

Battery Management System (BMS) Testing

Detailed procedure for testing the BMS and its battery separator function.

CAN Bus and Espar Heater Testing

Procedures for testing CAN bus communication and Espar heater signals.

System Service Procedures

Refrigerant Line and Unit Servicing

Procedures for servicing O-rings, lines, and system units.

Evacuating the System

Procedure for evacuating the Peterbilt EHVAC System of air and moisture.

Charging the EHVAC System

Procedure for charging the EHVAC system with R-134a refrigerant.

Charge Capacity Details

Specifies the correct refrigerant charge amount for the EHVAC system.

Data Tables and Diagrams

Discharge Sensor / Freeze Switch Testing Chart

Provides resistance values for testing the discharge sensor.

Internal Wiring Diagram (Before 8/1/2016)

Detailed schematic of internal wiring for units prior to August 2016.

External Wiring Diagram

Schematic illustrating external wiring connections for the EHVAC system.

Wiring Diagram (8/1/2016 to Present)

Schematic of wiring for units manufactured from August 2016 onwards.

Control Module Pinout and Functions

Details pin assignments, wire colors, functions, and voltages for the control module.

Operation and User Interface

System Start and Initial Display

How to start the system and interpret the initial display.

Mode and Temperature Adjustments

Procedure for selecting AUTO, COOL, or HEAT modes and setting temperature.

Blower Speed Settings

Procedure for adjusting the fan speed settings.

System Runtime and Fault Code Access

How to view system runtime and access service mode for fault codes.

EHVAC Filter Maintenance

Notification and reset procedure for the EHVAC filter.