9
English  Safety precautions
6. Detection of fl ammable refrigerants
• Under no circumstances shall potential 
sources of ignition be used in the searching or 
detection of refrigerant leaks.
• A halide torch (or any other detector using a 
naked fl ame) shall not be used.
7.  The following leak detection methods 
are deemed acceptable for all refrigerant 
systems.
• No leaks shall be detected when using 
detection equipment with a sensitivity of 5 
grams per year of refrigerant or better under a 
pressure of at least 0.25 times the maximum 
allowable pressure (>1.04MPa, max 
4.15MPa), for example, a universal sniffer.
• Electronic leak detectors may be used 
to detect fl ammable refrigerants, but the 
sensitivity may not be adequate, or may need 
re-calibration.
(Detection equipment shall be calibrated in a 
refrigerant-free area.)
• Ensure that the detector is not a potential 
source of ignition and is suitable for the 
refrigerant used.
• Leak detection equipment shall be set at a 
percentage of the LFL of the refrigerant and 
shall be calibrated to the refrigerant employed 
and the appropriate percentage of gas (25 % 
maximum) is confi rmed.
• Leak detection fl uids are also suitable for use 
with most refrigerants, for example, bubble 
method and fl uorescent method agents. The 
use of detergents containing chlorine shall 
be avoided as the chlorine may react with the 
refrigerant and corrode the copper pipe-work.
• If a leak is suspected, all naked fl ames shall 
be removed/extinguished.
• If a leakage of refrigerant is found which 
requires brazing, all of the refrigerant shall 
be recovered from the system, or isolated 
(by means of shut off valves) in a part of the 
system remote from the leak. The precautions 
in #8 must be followed to remove the 
refrigerant.
3. Repairs to sealed components
• During repairs to sealed components, all 
electrical supplies shall be disconnected from 
the equipment being worked upon prior to any 
removal of sealed covers, etc.
• If it is absolutely necessary to have an 
electrical supply to equipment during 
servicing, then a permanently operating 
form of leak detection shall be located at the 
most critical point to warn of a potentially 
hazardous situation.
• Particular attention shall be paid to the 
following to ensure that by working on 
electrical components, the casing is not 
altered in such a way that the level of 
protection is affected.This shall include 
damage to cables, excessive number of 
connections, terminals not made to original 
specifi cation, damage to seals, incorrect fi tting 
of glands, etc.
• Ensure that apparatus is mounted securely.
• Ensure that seals or sealing materials have 
not degraded such that they no longer serve 
the purpose of preventing the ingress of 
fl ammable atmospheres.
• Replacement parts shall be in accordance 
with the manufacturer’s specifi cations.
NOTE: The use of silicon sealant may inhibit 
the effectiveness of some types of leak 
detection equipment.
Intrinsically safe components do not have to be 
isolated prior to working on them.
4. Repair to intrinsically safe components
• Do not apply any permanent inductive or 
capacitance loads to the circuit without 
ensuring that this will not exceed the 
permissible voltage and current permitted for 
the equipment in use.
• Intrinsically safe components are the only 
types that can be worked on while live in the 
presence of a fl ammable atmosphere.
• The test apparatus shall be at the correct 
rating.
• Replace components only with parts specifi ed 
by the manufacturer. Unspecifi ed parts by 
manufacturer may result ignition of refrigerant 
in the atmosphere from a leak.
5. Cabling
• Check that cabling will not be subject 
to wear, corrosion, excessive pressure, 
vibration, sharp edges or any other adverse 
environmental effects.
• The check shall also take into account the 
effects of aging or continual vibration from 
sources such as compressors or fans.
ACXF55-28590_SS0720-0_EN.indd   9 24/6/2020   10:36:04 AM