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Panasonic U-8ME2E8 User Manual

Panasonic U-8ME2E8
207 pages
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85464849353000
REFERENCE NO.SM830253-00
Outdoor Unit
Model No.
SERVICE MANUAL & TEST RUN SERVICE MANUAL
Order No. SBPAC1607005CE
SM830214-042WAYSYSTEM.indb1 2014/08/2617:18:12
SM830244-01_2WAY_7-Series.indb 1 15/12/22 10:16:52
8 HP 10 HP 16 HP12 HP 14 HP
Rated Capacity
ME2
Type Outdoor Unit Type
2WAY System U-8ME2E8 U-10ME2E8 U-12ME2E8 U-14ME2E8
U-16ME2E8
18 HP
U-18ME2E8
20 HP
U-20ME2E8
SM830253-00_欧州2way7_SM-TRSM.indb 1 16/08/02 13:44:06

Table of Contents

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Panasonic U-8ME2E8 Specifications

General IconGeneral
BrandPanasonic
ModelU-8ME2E8
CategoryAir Conditioner
LanguageEnglish

Summary

SPECIAL PRECAUTIONS

Electrical Shock Warning

Warning about severe personal injury or death from electrical shock and wiring hazards.

Wiring Precautions

Guidelines for tight wiring, exclusive power outlets, ELCB/circuit breakers, and grounding.

Installation Precautions

When Transporting

Care needed when lifting and moving indoor and outdoor units to prevent strain.

Installation Location Considerations

Guidelines for selecting installation locations like rooms, moist areas, high winds, and snowy areas.

Connecting Refrigerant Tubing

Precautions for refrigerant leakages, mixing air, flame contact, and proper tubing connections.

Servicing and General Safety

When Servicing

Turn off power, keep fingers away from moving parts, clean up site. Warnings against modification.

Other Precautions

Cautions regarding touching air inlet, aluminum fins, sitting on unit, or inserting objects into fan case.

Refrigerant Density Limit Check

Minimum Room Volume Standards

Standards for minimum room volume based on partitions and openings for ventilation.

Indoor Floor Space vs. Refrigerant Amount

Comparison of minimum indoor floor space and refrigerant amount for density limits.

Installation Precautions with R410A

Tubing Care

Process tubing requirements, bending radius, and preventing impurities from entering tubing.

Refrigerant Handling

Precautions for recharging refrigerant in liquid form and handling different tools for R410A.

1. Introduction

PCB Setting of Outdoor Unit

How to determine main and sub outdoor units by setting O/U.ADD on the PCB.

2. Selecting Outdoor Unit for Operation

Outdoor Unit Operating Rules

Order of priority for outdoor units based on O/U.ADD setting.

Delayed Start of Outdoor Units

Procedures for delayed start of units in the same system or across multiple systems.

2. Selecting Outdoor Unit for Operation (Continued)

Outdoor Unit Stop Rules

Rules for stopping all outdoor units or individual units based on load reduction.

3. Compressor Control

Compressors Mounted in the Outdoor Units

Table showing compressor types for different outdoor unit capacities.

Compressor Selection Rules

Rules for determining compressor priority based on trip counter, operating time, and address.

3. Compressor Control (Continued)

Operating compressors

How compressors start based on priority order.

Stopping compressors

How compressors stop based on priority order.

Operation When Starting 2 Compressors Mounted in Outdoor Unit

Procedure for starting two compressors simultaneously.

Operating Frequency Range of Inverter Compressor

Table showing frequency ranges for inverter compressors based on unit type and conditions.

3. Compressor Control (Continued)

Forced Stopping of Compressor

Compressor stop rules and exceptions for forced stops.

Horsepower Control (Roadmap Control)

Control of compressor start/stop and frequency based on pressure and temperature sensors.

3. Compressor Control (Continued)

Evaporation temperature (= Te) control

Cooling capacity adjustment to prevent freezing and dew.

Condensation Temperature Control

Heating capacity adjustment and prevention of abnormal high-pressure.

4. Special Control

4-way Valve [20S]

Operation of the 4-way valve in cooling and heating modes, and during defrost.

SAVE Valve [SAVE]

Operation of the SAVE valve after outdoor unit stops and when high pressure is detected.

4. Special Control (Continued)

Oil Recovery Valve [ORVR]

Purpose of the valve to recover oil from the oil separator.

By-Pass Valve [BPV]

Function of the valve for pushing oil in balance piping into other units.

Accumulator Valve [ACV]

Purpose of the valve to recover oil and refrigerant from the accumulator.

O2 Valve [O2]

Function activated by refrigerant leakage signal from the indoor unit.

4. Special Control (Continued)

SC Circuit Electronic Control Valve [MOV4]

Operation of MOV4 to increase super-cooling in the double tube coil during cooling.

Crankcase Heater Control [CH1, CH2]

Conditions for turning ON the crankcase heater of the compressor when it stops.

5. Outdoor Unit Fan Control

Number of Fan Motor

Details on the number of fan motors used in different outdoor unit types.

Fan Mode

Control range of the DC fan motor in ordinary and high static-pressure modes.

Minimum Fan Mode and Maximam Fan Mode

Maximum and minimum rotation numbers for the fan based on cooling/heating mode.

5. Outdoor Unit Fan Control (Continued)

Silent Mode

Selecting silent mode for noise reduction, limiting fan mode and frequency.

High Static Pressure Mode

Enabling high static pressure mode by changing EEPROM settings for specific units.

6. Outdoor Unit CCU (command controller unit) Control

Indoor unit without RAP valve kit

Control of MOV pulse for indoor units based on operating mode and thermostat status.

Indoor unit with RAP valve kit

Control of MOV pulse for indoor units with RAP valve kit.

6. Outdoor Unit CCU (command controller unit) Control (Continued)

RAP Valve Kit

Operation of RAP valve kit to prevent refrigerant collection in the indoor heat exchanger.

Indoor Fan Speed Control

Control of indoor fan speed during dry mode based on temperature difference and thermostat status.

6. Outdoor Unit CCU (command controller unit) Control (Continued)

Heating mode

Conditions for stopping the indoor unit fan in heating mode.

Drain Pump Control

CCU intervention in drain pump control based on EEPROM settings.

7. Oil Control

Oil Level

States of oil level and judgment criteria for compressor oil.

Oil Level Detection

How the oil level is detected using an oil sensor.

Self-separator Oil Recovery Control

Recovery of oil from the oil separator to the compressor through ORVR.

Inter Outdoor Units Oil Recovery Control – Utilizing Balance Tubes

Receiving oil from operating outdoor units when a unit falls into low oil level state.

8. 4-Way Valve Adjustment Control

Cooling operation

Control time and operation of outdoor/indoor units for cooling.

Heating operation

Control time and operation of outdoor/indoor units for heating.

9. Defrost Control

Type of Defrost Control

System uses reverse cycle defrost and outdoor unit cycle defrost.

Forced Conditions

Conditions that prevent defrost from restarting immediately after completion.

Frost Detection

Conditions for detecting frost based on heat exchanger temperature.

9. Defrost Control (Continued)

Heating Operation Set Time (Defrosting Operation Prohibiting Time)

Setting heating operation time to prohibit defrosting.

Defrost End Judgment Conditions

Conditions that determine the end of defrosting based on temperature and time.

Reverse Cycle Defrost

How reverse cycle defrost is carried out for single outdoor unit systems.

10. Demand Control

Usual Demand Control

Standard values for limit current and limited ratio against standard value.

Energy Saving Button (CZ-RTC5A)

Patterns of control when Energy Saving button is pressed, based on EEPROM settings.

11. Backup Operation

Automatic Backup Operation

Function for automatic backup operation when an alarm occurs.

Manual Backup

Conventional method of backup operation by disconnecting failed outdoor units.

12. Other Functions

Auto Cooling/Heating Function

Automatic selection of cooling/heating mode based on indoor unit distribution and temperature.

Maintenance Function for Power Supply Stop of Indoor Unit (E06 ignore)

System continues operation even if outdoor unit cannot communicate with some indoor units.

13. Detailed Settings in EEPROM of Outdoor Unit

14. Outdoor Unit Control PCB

Outdoor Unit Control PCB

Diagram identifying various connectors and components on the main PCB.

Outdoor Unit HIC PCB

Diagram of the High Insulation Current (HIC) PCB.

Outdoor Unit FIL PCB

Diagram of the Outdoor Unit Filter (FIL) PCB.

Outdoor Unit FAN PCB

Diagram of the Outdoor Unit Fan PCB.

Functions

Explanation of switches (SW1-SW7) and their functions for address and mode settings.

15. Electrical Data

Electric Wiring Diagram U-8ME2E8, U-10ME2E8, U-12ME2E8

Electrical wiring diagram for specific outdoor unit models.

Electric Wiring Diagram U-14ME2E8, U-16ME2E8

Electrical wiring diagram for specific outdoor unit models.

Electric Wiring Diagram U-18ME2E8, U-20ME2E8

Electrical wiring diagram for specific outdoor unit models.

2. CONTROL FUNCTIONS - Indoor Unit

1. Room Temperature Control

How room temperature is detected and thermostat operation based on temperature difference.

2. Heating Standby

Functionality related to heating standby and intake air temperature control.

3. Automatic Fan Speed Control

Control of indoor fan speed during automatic fan mode in cooling and heating.

4. Indoor Unit MOV Control

Operation of MOV at 480 pulses in specific cases like factory shipment or after power connection.

5. Drain Pump Control

Conditions under which the drain pump operates, including thermostat states and liquid temperature.

6. Automatic Heating / Cooling Control

Automatic selection of heating/cooling mode based on indoor unit distribution and temperature.

7. Discharge Air Temperature Control

Control of discharge air temperature to prevent dew condensation or manage thermostat OFF conditions.

8. RAP Valve Kit Control

Operation of RAP valve kit to prevent refrigerant collection in the indoor heat exchanger.

9. Automatic Flap Control

Selection of flap position based on operating mode and automatic movement when unit is stopped.

10. Filter Sign

Display of filter sign on remote controller and procedure to reset it after cleaning.

11. Fan Control during Dry Mode

Fan control during dry mode based on temperature difference and thermostat status.

12. Ventilation Fan Output

Control of ventilation fan operation linked to indoor unit ON/OFF status.

13. T10 Terminal

Operation or stopping of indoor units separately using the T10 terminal.

14. Parameter

Table of correction temperatures for various indoor unit types at factory shipment.

3. OUTDOOR UNIT REPAIR PROCEDURES

1. Removing Panels

Procedure for removing front panels and covers from outdoor units of different HP types.

2. Discharging Compressor Oil

Procedures for discharging oil from the oil separator and checking the oil condition.

3. Backup Operation

Automatic and manual backup operation functions for system continuity during repairs.

4. Recovering Refrigerant

Procedures for recovering refrigerant from outdoor units and the entire system.

5. Checking for Leakage After Repair

Pressure testing and soapy water methods to check for leaks in the outdoor unit.

6. Evacuating System

Procedure to remove remaining refrigerant or gases from the repaired outdoor unit and tubing.

7. Charging Compressor Oil

Procedures for charging compressor oil into the outdoor unit and oil-charging tank.

8. Pumping Out Refrigerant from Outdoor Unit

Procedures for pumping out refrigerant from the outdoor unit for maintenance or repairs.

9. Compressor

Diagnosis and replacement procedures for compressor failures, including dry core cleaning.

4. OUTDOOR UNIT MAINTENANCE REMOTE CONTROLLER

Overview

Introduction to the CZ-RTC4 maintenance remote controller and its connection.

Functions

Overview of functions available on the ordinary display and mode settings.

Ordinary Display Controls and Functions

Details on connecting the remote controller and using its display controls.

Monitoring Operations

Procedures for displaying indoor and outdoor unit sensor temperatures.

Outdoor Unit Alarm History Monitor

How to view and clear outdoor unit alarm history using the remote controller.

Mode Settings

Procedures for changing settings like item code and setting data using setting mode 1.

5. REMOTE CONTROLLER FUNCTIONS

1. Simple Settings Function

Procedure for setting filter lifetime, operating mode priority, and central control address.

2. Detailed Settings Function

Procedure for setting system, indoor unit, and group control addresses, and temperature shifts.

3. Remote Controller Servicing Functions

Overview of servicing functions like test run, sensor display, and auto address setting.

6. TROUBLE DIAGNOSIS

Contents of Remote Controller Switch Alarm Display

Table listing possible causes of malfunction and corresponding remote controller display codes.

Outdoor Unit Control Panel LED Display

Meaning of LED indicators on the outdoor unit control panel during auto address setting and alarms.

2WAY Alarm Codes

List of alarm codes, their meanings, probable causes, and corresponding page numbers.

7. TEST RUN

Preparing for Test Run

Pre-operation checks including removing transportation parts and connecting power.

Test Run Procedure

Step-by-step flowchart for performing the test run operation, including checks and corrections.

Main Outdoor Unit PCB Setting

Diagram and explanation of switches and connectors on the main outdoor unit PCB.

Auto Address Setting

Procedures for setting system addresses for indoor and outdoor units, with and without link wiring.

Remote Controller Test Run Settings

Procedures for initiating test run mode using CZ-RTC5A and CZ-RTC4 remote controllers.

Caution for Pump Down

Warning regarding refrigerant collection limits and proper procedure for pump down.

Self-Diagnosis Function Table and Contents of Alarm Display

Table correlating remote controller alarm displays with detected contents and causes.

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