EasyManua.ls Logo

Peugeot Motorcycles XR6 User Manual

Peugeot Motorcycles XR6
50 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
WORKSHOPWORKSHOP
MANUALMANUAL
SALES DIVISION
NETWORK TECHNICAL INFORMATION

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Peugeot Motorcycles XR6 and is the answer not in the manual?

Peugeot Motorcycles XR6 Specifications

General IconGeneral
Fuel SystemCarburetor
Front SuspensionTelescopic fork
Front BrakeDisc
Rear BrakeDrum
CoolingAir-cooled

Summary

Vehicle Specifications

Machine Identification and Engine Details

Details on model, engine type, bore, stroke, capacity, power, torque, ignition, and carb settings.

Capacities, Dimensions, and Weight

Lists fuel, gearbox, oil capacities, length, width, height, wheelbase, and vehicle weight.

Tyre Specifications and Markings

Specifies tyre sizes for front and rear, and engine/frame marking locations.

Service and Commissioning Guide

Scheduled Maintenance Intervals

Outlines checks and replacements at 500 Kms, 3000 Kms, and 6000 Kms intervals.

Specific Maintenance Procedures

Details on carbon removal, lubrication, adjustments, and test machine operations.

Fluid Filling and Battery Preparation

Instructions for battery preparation, coolant, fuel, and oil filling.

Pre-Delivery Inspection Checklist

Final inspection points to be completed before delivering the vehicle to the customer.

Key Operational Points

Fuel and Oil Recommendations

Specifies recommended fuel grades and 2-stroke oil for the separate lubrication system.

Starting and Control Adjustments

Guidance on starting procedures, lever positions, and handlebar torque.

Electrical System Functions

Explains the role of the ignition unit and voltage rectifier/regulator.

Torque Specifications and Tools

Body Panel Fastener Torques

Torque values for various body panel and fairing fasteners.

Chassis and Engine Bolt Torques

Torque specifications for frame, engine, and suspension mounting points.

Standard Fastener Torque Guide

Torque values for common nuts and bolts based on diameter.

Essential Special Tools List

Lists specific tools required for maintenance operations with part numbers.

Bodywork Components

Body Panel Assembly Order

Details on the stacking order for body panel bolts and fittings during assembly.

Front Bodywork Removal Procedures

Steps for removing the headlight fairing and the headlight assembly.

Fuel Tank System Removal

Procedures for removing the fuel tank assembly and its internal components.

Instrument Panel and Side Fairings

Removal of the instrument panel, speedometer, and side fairings.

Rear Bodywork Components Removal

Steps for removing the rear fairing, number plate plinth, and centre fairings.

Frame and Chassis Components

Front Wheel Removal and Service

Instructions for removing and refitting the front wheel and related parts.

Front Mudguard and Brake System

Removal of front mudguards, speedometer cable, front caliper, and brake pads.

Front Fork Assembly Removal

Steps for removing the front fork, upper tee, and fork tubes.

Front Fork Mountings and Tubes

Procedures for removing the headlight mount and fork tubes.

Rear Frame and Oil Tank Removal

Removal of the rear frame assembly, oil tank, and associated wiring.

Rear Wheel and Drivetrain Service

Steps for removing the rear wheel, brake disc, and sprocket.

Chain and Drive Components

Procedures for chain removal, tension adjustment, and chain guide.

Rear Suspension and Braking Parts

Removal of the rear mudguard, rear caliper, and brake pads.

Shock Absorber System Service

Instructions for removing the shock absorber and its mounting points.

Suspension Arm and Pivot Removal

Steps for removing the shock absorber pivot and suspension arm.

Suspension Arm Refitting Guide

Essential guidelines for correctly refitting the suspension arm assembly.

Miscellaneous Procedures

Rear Body Section Maintenance

Removal of the rear mudflap, rear light assembly, and number plate plinth.

Front Controls and Lighting Components

Removal of instrument panel, windshield, and front/rear direction indicators.

Steering Lock and Throttle Grip

Procedures for removing the steering lock and throttle grip assembly.

Air Filter and Exhaust System Service

Removal of the air filter foam, air filter box, and exhaust system.

Carburettor and Valve System

Steps for removing the carburettor and engine valves.

Electrical System

Power and Control Unit Removal

Removal of battery, starter motor relay, voltage regulator, and control clusters.

Ignition, Horn, and Wiring Harnesses

Removal of ignition module, horn, rear wiring harness.

Main Harness Removal and Refitting

Detailed steps for removing and refitting the main electrical harness.

Engine Maintenance (On-Vehicle)

Cylinder Head and Piston Service

Procedures for removing the cylinder head, cylinder, and piston.

Oil Pump and Rotor Removal

Steps for removing the oil pump and the rotor/flywheel armature.

Drivetrain and Starter Motor Components

Removal of gearbox output sprocket, neutral switch, and starter motor.

Cooling System Maintenance

Radiator Hose and Expansion Tank

Removal of radiator hoses and the expansion tank.

Radiator and Temperature Sensor

Procedures for removing the radiator and engine temperature sensor.

Motor and Engine Assembly

Engine Removal Procedure

Detailed steps for detaching and removing the engine from the frame.

Engine Refitting Process

Guidelines for correctly reinstalling the engine onto the frame.

Frame Replacement and Stripping

Chassis Removal Steps

Instructions for removing the motorcycle frame and its main assemblies.

Frame Component Disassembly Sequence

Detailed steps for disassembling front and rear frame-related components.

Final Frame Stripping Procedures

Final steps for stripping the frame, including electrical parts and bearings.

Related product manuals