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Pilot-1 Aeronca Champ - Page 24

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24
77. Slide the cowl in place with paper guide
strips on the outside of cowl. Adjust the cowl
so there is about 1/4” (6mm) clearance
behind the prop flange. Center the cowl as
shown and temporarily tape in place.
Recheck alignment.
78. Paper alignment tool should now help you
drill the cowling attachment screw holes
perfectly.
79. Drill three (3) small pilot holes through cowl
and cowl attachment blocks.
80. Use reaming tool (p/n MT3417) or slightly
larger drill bit to enlarge the hole in the
cowling only! This helps the cowl from
splitting when the screw goes through it.