EasyManua.ls Logo

PINARELLO DOGMA F12 Series User Manual

PINARELLO DOGMA F12 Series
52 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2019 - Copyright © Cicli Pinarello SRL - C.F. e P.I. 05994100963
ASSEMBLY MANUAL
Question and Answer IconNeed help?

Do you have a question about the PINARELLO DOGMA F12 Series and is the answer not in the manual?

PINARELLO DOGMA F12 Series Specifications

General IconGeneral
Bottom BracketItalian Threaded
PedalsNot included
Frame MaterialCarbon Fiber
Fork MaterialCarbon Fiber
WheelsetFulcrum
HandlebarMost Talon Ultra
SeatpostPinarello Aero
HeadsetPinarello Integrated
StemMost Talon Ultra
TiresContinental
CassetteShimano
ChainShimano
CranksetShimano Dura-Ace
SaddleFizik

Summary

Scope of Assembly Manual

Manual Purpose and Target Audience

Defines the manual's intent as a guide for Dogma F12 and F12 Disk assembly for expert mechanics.

Authorized Dealer Recommendation

Advises users to utilize authorized Pinarello dealers for assembly, service, repairs, and maintenance.

Groupset Specification and Resources

Highlights focus on Shimano Di2 and mentions downloadable assembly videos and digital manuals.

General Notes About Assembly

Component Inspection and Integrity

Instructs users to inspect components for sharp edges, burrs, or cracks before assembly.

Handling Component Cracks

Mandates immediate contact with customer service if any cracks are found on components.

Steerer Tube Contact Surface Preparation

Recommends rounding edges of handlebar, stem, top cap, and spacers touching the steerer tube.

Frame Modification Prohibition

Strictly prohibits drilling, removing parts, or modifying frame components due to safety risks.

Component Compatibility Assurance

Warns against installing incompatible components, as it may compromise assembly integrity.

Tools and Torque Specifications

Tightening Torques and Thread Treatments

Details essential tightening torques and thread treatments (grease/thread-locker) for component security.

Housing and Hose Length Recommendations

Brake Cable Lengths

Provides minimum housing and hose lengths for rim and disc brakes, to be cut per frame/handlebar size.

Mechanical Groupset Cable Lengths

Specifies recommended housing lengths for front and rear derailleur cables in mechanical groupsets.

Rim Brake: Installation and Housing Routing

Rear Rim Brake Installation

Guides the installation of the rear brake (RB) on the frame, specifying Direct Mount compatibility.

Front Rim Brake Installation

Details the installation of the front brake (FB) on the fork, requiring Direct Mount compatibility.

Rear Brake Housing Routing

Describes routing the RB housing through the frame's top tube to the head tube.

Foam Sleeve Application for Housing

Instructs to apply a foam sleeve on the RB housing and route it into the top tube near the head tube.

Headset Top Cap and Bearing Assembly

Covers the installation of headset bearings and the steerer tube into the frame seat.

Upper Bearing and Compression Ring

Details installing the upper bearing, compression ring, and headset top cap, ensuring correct notch alignment.

Disc Brake: Installation and Hose Routing

Rear Disc Brake Hose Routing

Routes the rear brake (RB) hose from the chainstay hole to the top tube, above the BB sleeve.

Rear Brake Caliper Installation

Guides the installation of the rear brake caliper to the chainstay, to be fully tightened after rotor alignment.

Front Disc Brake Hose Routing

Routes the front brake (FB) hose through the fork and steerer tube to the exit hole.

Front Brake Caliper Installation

Details installing the front brake caliper to the fork, to be fully tightened after rotor alignment.

Disc Brake Headset Assembly

Covers headset bearing and steerer tube installation, capturing disc brake hoses.

Disc Brake Compression Ring and Top Cap

Details installing the compression ring and headset top cap, ensuring correct hose placement.

Electronic Groupset (DI2) Installation and Cable Routing

DI2 Electronic Cable Routing

Specifies routing lengths and paths for RD, FD, Battery, and Di2 Interface cables to the BB sleeve.

Rear Derailleur DI2 Installation

Covers applying heat-shrink tubes, connecting junction SM-JC41, and installing the rear derailleur.

Front Derailleur DI2 Installation

Details inserting the FD wire grommet and installing the front derailleur to the hanger.

DI2 Battery Installation

Guides installing the Shimano Di2 battery into the seatpost and connecting the power cable.

BB, Crankset and Chain Installation

Instructs on installing the bottom bracket, crankset, and chain, noting BB compatibility.

Mechanical Groupset Installation

Rear Derailleur Mechanical Installation

Details the installation of the rear derailleur onto the RD hanger.

Front Derailleur Mechanical Installation

Guides the installation of the front derailleur onto the FD hanger.

Mechanical BB, Crankset and Chain

Covers installing the bottom bracket, crankset, and chain, noting BB compatibility.

Mechanical Seatpost Installation

Details installing the seatpost into the seat tube, including wedge and hanger tightening.

Integrated Handlebar (Talon Ultra) Routing (Electronic DI2)

Shift Lever Installation

Instructs to install shift levers on the Talon Ultra handlebar following OEM specifications.

Y Junction Cable Routing

Guides routing the Y junction EW-JC130-SM from handlebar center to side exit holes.

Y Junction Connection to Cables

Details connecting the Y junction to the junction port EW-JC200 and the 1000mm EW-SD50 cable.

Handlebar Installation on Steerer Tube

Specifies positioning the handlebar on the steerer tube based on spacer height (X+2cm).

Cable Routing Through Headset Top Cap

Routes the electronic cable connector through the headset top cap and compression ring's left notch.

Cable Routing Through Headset Bearing

Routes the 1000mm cable EW-SD50 through the headset bearing down to the DT opening.

Junction EW-RS910 Installation

Guides installing junction EW-RS910 into the plastic support interface and fixing it to the DT slot.

Integrated Handlebar (Talon Ultra) Routing (Mechanical)

Mechanical Shift Lever Installation

Instructs to install shift levers on the Talon Ultra handlebar following OEM specifications.

Mechanical Handlebar Cable Routing

Details routing RD and FD housings through the handlebar and to the levers.

Mechanical Handlebar Steerer Installation

Specifies positioning the handlebar on the steerer tube based on spacer height (X+2cm).

Mechanical Frame Cable Routing

Guides routing RD and FD housings through headset components and down to the DT opening.

Mechanical Adjuster Assembly

Details cutting housings, installing end caps, and assembling the adjuster case and components.

Mechanical Wire Routing to BB

Routes FD/RD wires from levers to BB, FD exit hole, seat tube, and chainstay exit hole.

Brake Cable Installation (Integrated Handlebar)

Rim Brake & Electronic (DI2) Cable Routing

Covers routing RB housing from head tube through handlebar to rear brake caliper for Di2 systems.

Rim Brake & Mechanical Cable Routing

Details routing brake cables for rim brakes with mechanical groupsets through the integrated handlebar.

Disc Brake & Electronic (DI2) Cable Routing

Guides routing RB and FB hoses through the Talon Ultra handlebar for disc brakes and Di2.

Disc Brake & Mechanical Cable Routing

Details routing brake cables for disc brakes with mechanical groupsets through the integrated handlebar.

Headset Adjusting

Handlebar Stack Adjustment

Explains adjusting handlebar stack using split spacers (10mm/5mm) and proper cable positioning.

Maximum Spacer Height Specifications

Lists maximum allowed spacer heights based on the type of top cap used.

Steerer Tube Marking and Cutting

Details marking the steerer tube for cutting, considering options for leaving it longer.

Steerer Tube Cutting Process

Provides instructions on disassembling parts and the precise cutting line for the steerer tube.

Final Headset Assembly and Tightening

Guides sliding the handlebar down, tightening the headset, and notes on split vs. standard aero spacers.

Stem and Bar Installation and Routing (Four Configurations)

Compatibility with MOST TIGER Stems

States that assembly with MOST TIGER stems and traditional bars requires a Top Cap Adapter.

Stem Positioning with Adapter

Explains positioning the stem and bar considering the adapter, and the X+2cm dimension.

Adapter Impact on Spacer Heights

Details how the 20mm adapter modifies maximum allowed spacer heights with different top caps.

Cable Routing Through Adapter

Provides a table for correct cable and housing routing through the adapter and around the steering tube.

Headset Tightening with Spacers

Instructs to tighten the headset and ensure spacers are installed between the top cap and adapter.

Final Checks

Brake Centering and Tightening

Ensures final tightening and correct centering of disc and rim brakes, and proper bleeding.

Drivetrain Fine Tuning

Instructs to fine-tune the rear and front derailleurs according to OEM specifications.

Pre-Ride Component Operation Check

Recommends a thorough check of all components' assembly and operation before the first ride.

Related product manuals