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Pinguely-Haulotte
Lifting Systems
HA20PX
Pinguely-Haulotte HA20PX Repair Manual
282 pages
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L'ACCES A L'ESP
ACE
CISEAUX
ARTICULEES
TELESCOPIQUES
MA
TS
TRACTEES
ISO 9001
PINGUELY HAULOTTE
• LA PERONNIERE - BP 9 - 42152 L'HORME •
Tél. +33 (0) 4 77 29 24 24
• Fax SAV +33 (0) 4 77 31 28 11
email haulotte@haulotte.com • Web www.haulotte.com
REPAIR MANUAL
SELF PROPELLED LIFT
HA20 PX - HA26PX
242 031 9530 - E
02.03 GB
2
Table of Contents
general
3
1 - general recommendations - safety
11
1.1 - general warning
11
1.1.1 - Manual
11
1.1.2 - Labels
11
1.1.3 - Safety
11
1.2 - general safety recommendations
12
1.2.1 - Operators
12
1.2.2 - Environment
12
1.2.3 - Using the machine
12
1.3 - RESIDUAL RISKS
14
1.3.1 - Risks of jerky movements and tipping over
14
1.3.2 - Electrical risk
14
1.3.3 - Risk of explosion or burning
14
1.3.4 - Risks of collision
14
1.4 - INSPECTIONS
15
1.4.1 - Periodic inspections
15
1.4.2 - Examination of machine suitability
15
1.4.3 - State of conservation
15
1.5 - REPAIRS AND ADJUSTMENTS
16
1.6 - Verifications When Returning To Service
16
1.7 - Beaufort Scale
16
2 - SPECIFICATIONS
17
2.1 - TECHNICAL CHARACTERISTICS
17
2.1.1 - HA 20PX technical characteristics
17
2.1.2 - HA 26PX technical characteristics
18
2.2 - OVERALL DIMENSIONS
20
2.2.1 - HA 20PX overall dimensions
20
2.2.2 - HA 26PX overall dimensions
21
2.3 - tightening torque
22
2.3.1 - Tightening torque for large thread
22
2.3.2 - Tightening torque for fine thread
22
2.3.3 - Tightening torque for hydraulic hoses
23
2.3.4 - Pressure values (in bar)
24
2.3.5 - Adjustment time
25
3 - SAFETY SYSTEM
27
3.1 - FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS
27
3.2 - FUNCTION OF THE SAFETY SWITCHES
27
4 - WIRING DIAGRAM
29
4.1 - WIRING DIAGRAM E 448 - Folio 01/05
29
4.2 - WIRING DIAGRAM E 448 - Folio 02/05
30
4.3 - WIRING DIAGRAM E 448 - Folio 03/05
31
4.4 - WIRING DIAGRAM E 448 - Folio 04/05
32
4.5 - WIRING DIAGRAM E 448 - Folio 05/05
33
4.6 - PART LIST
34
5 - MACHINES ELEMENTS
37
5.1 - MOTOR
37
5.2 - FUSES
37
5.3 - Input
37
5.3.1 - Control inputs :
37
5.3.2 - Safety inputs :
39
5.4 - Output
39
5.4.1 - Relay
39
5.4.2 - "On/Off" electrovalves
39
5.4.3 - Proportional electrovalves
40
5.4.4 - Buzzer and light indicators
40
6 - operating equations
41
6.1 - start
41
6.2 - Stop moteur
41
6.3 - accelerator
41
6.4 - Compensation
41
6.5 - Rotation
41
6.6 - jib
42
6.7 - rotation
42
6.8 - arm lifting
42
6.9 - boom lifting
43
6.10 - telescoping
43
6.11 - travel
43
6.12 - steering
43
6.13 - differential blocking
44
6.14 - horn - buzzer
44
6.15 - indicators
44
6.16 - OTHER FUNCTIONS : OVERLOAD, DEAD MAN, SLOPE
45
6.16.1 - Overload
45
6.16.2 - Dead man
45
6.16.3 - Slope
45
6.17 - HA26P REACH LIMIT
45
7 - SAFETY LOCATION
47
8 - POSITIONs of electric components
49
8.1 - mother board
49
8.1.1 - Description
49
8.1.2 - Positions of screws, connectors and relays
50
8.1.3 - Positions of fuses
51
8.1.4 - Positions of diagnosis help LEDs
52
9 - HYDRAULIC DIAGRAMS
53
9.1 - hydraulic diagram for ha20/26px AND ha61/80jrt MODELS (B1539)0
53
10 - HYDRAULICS COMPONENTS DESCRIPTION
55
10.1 - tRAVEL BLOCK
55
10.1.1 - Location
55
10.1.2 - Input and output
57
10.2 - PVG 32 DANFOSS BLOCK
58
10.2.1 - Location
58
10.2.2 - Input and output
59
10.3 - CETOP 3 AUXOLIARY BLOCK
60
10.3.1 - Location
60
10.4 - Emergency pump unit
61
10.4.1 - Location
61
10.5 - telecoping block
62
10.5.1 - Location
62
10.6 - steering block control
63
10.6.1 - Location
63
10.6.2 - Input and output
63
11 - HYDRAULIC EQUATIONS
65
11.1 - TRAVEL
65
11.2 - Turntable rotation
65
11.3 - arm lifting
65
11.4 - boom lifting
65
11.5 - Telescoping
65
11.6 - Other movement
65
12 - MAINTENANCE
67
12.1 - GENERAL RECOMMENDATIONS
67
12.2 - PARTICULAR RECOMMENDATIONS
67
12.2.1 - Specific tools
67
12.2.2 - Replacing an element
68
12.2.3 - Locating the breakdown
68
12.3 - maintenance system
68
12.4 - electric power supply
69
12.5 - MAINTENANCE PLAN
70
12.6 - OPERATIONS.
72
12.6.1 - Summary table
72
12.7 - presence of labels
73
12.7.1 - Common "yellow" label
73
12.7.2 - Commom "orange" label
74
12.7.3 - Common "red" label
75
12.7.4 - Other common label
76
12.7.5 - Model-specific labels
77
12.7.6 - Description
78
12.7.7 - Label positioning
79
12.8 - presence of manuals
80
13 - PREVENTIVE MAINTENANCE SHEET
81
14 - OPERATING INCIDENTS
89
14.1 - INCIDENT TABLE
89
14.1.1 - General operation
90
14.1.2 - Lifting system
92
14.1.3 - Travel system
93
14.1.4 - Steering system
94
14.1.5 - Turntable rotation system
94
14.2 - breakdown detection flow chart
94
15 - CORRECTIVE MAINTENANCE PROCEDURES
183
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Pinguely-Haulotte HA20PX Specifications
General
Brand
Pinguely-Haulotte
Model
HA20PX
Category
Lifting Systems
Language
English
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